Mitsubishi Montero 1987 Service Manual

Service Manual MONTERO 1987 : Volume 2 FOREWORD This Service Manual has been prepared with the latest service information available at

INTRODUCTION - Precautions Before Service 16Rl263 16R1264 Y16347 3. When disconnecting a connector, be sure to pull only the connector,

8-80 CHARGING SYSTEM - Service Adjustment Procedures Ignition switch Alternator Voltmeter I lid-hi! @ Ammeter e Load 6EK52 (5) Disconnect the

CHARGING SYSTEM - Service Adjustment Procedures 8-81 (2) Upon completion of the test, set the engine speed at idle and turn off the i

8-82 CHARGING SYSTEM - Service Adjustment Procedures BATTERY CHARGING NOEEICDZ Caution When batteries are being charged, an explosive gas

CHARGING SYSWVI - Alternator 8-83 ALTERNATOR REMOVAL AND INSTALLATION (Vehicles without Air Conditioner) NOEEJAE 0 Adjustment of the Drive

8-84 CHARGING SYSTEM - Alternator REMOVAL AND INSTALLATION (Vehicles with Air Conditioner) 30-35 Nm 20-22 Nm 14-16 ft.lbs. D Draining of

CHARGING SYSTEM - Alternator 8-85 SERVICE POINTS OF INSTALLATION 6. INSTALLATION OF ALTERNATOR (1) Position the alternator and insert the

CHARGING SYSTEM-Alternator 10 11 14 8 ? \I I Disassembly steps 4* 1. Pulley 2. Seal l a 3. Rotor assembly 4. Rear bearing 5. Bearing r

CHARGING SYSTEM-Alternator 8-87 6ELllt SERVICE POINTS OF DISASSEMBLY 7. REMOVAL OF FRONT BRACKET/lG. REAR BRACKET (1) Insert plain screwdr

8-88 CHARGING SYSTEM-Alternator 6EL115 3ELOlO lELll0 lELll1 A ) STBRc l Check rotor coil for grounding. Check to ensure that there is no c

CHARGING SYSPE 8-89 lELll2 , l Diode trio test Check three diodes for continuity by connecting a circuit tester to both ends of each

INTRODUCTION - Precautions Before Service 11 I OOY63: oOY58S IOA 15A 1 Permissible current 1 Nominal size 0.3 mm2 AWG22 5A 05mm’ AWG 20 AWG

8-90 CHARGING SYSTEM-Alternator Rear bracket Wire 6EL122 6EL123 I SERVICE POINTS OF REASSEMBLY 3. REASSEMBLY OF ROTOR ASSEMBLY Perform reass

STARTING SYSTEM-General Information 8-91 STARTING SYSTEM GENERAL INFORMATION NOBFAAJ The electrical circuit of the starter system consists

8-92 STARTING SYSTEM - General Information “S” terminal \ Sole;oid coil “6” terminal - clutch Brush gear type reduction 1 ST6 Revision

SPECIFICATIONS STARTING SYSTEM - Specifications 8-93 GENERAL SPECIFICATIONS NOIFB- Items Starter motor Type Model No. Part No. Rated output k

8-94 STARTING SYSTEM -Troubleshooting TROUBLESHOOTING NOFH- Symptom Engine will not crank Engine cranks slowly Starter keeps running Starter

STARTING SYSTEM - Circuit Diagram 8-95 1 STARTING CIRCUIT (VEHICLES WITH A MANUAL TRANSMISSION) 11171 w $in fusible START I k \ \ 9 OFF ON A

8-96 STARTING SYSTEM - Circuit Diagram (VEHICLES WITH AN AUTOMATIC TRANSMISSION) I Sub fusible link A-23 (IGN . SW) _ 5-WI-754 1 0.5-G 1

STARTING WSTEM - Starter Motor 8-97 STARTER MOTOR REMOVAL AND INSTALLATION NOBFJAE 16-19 Nm 16-19 Nm 12-l? ft.lbs. 12-14 ft.lbs. 15W1564 Rem

8-98 STARTING SYSTEM -Starter Motor Pinion 6EL003 lEL113 / Field coil wire Field coil wire 4. Check pinion to stopper clearance (pinion g

WEEM -Starter Motor 8-99 I- Carbon-pile rheostat 6EL07’ FREE RUNNING TEST 1. Place starter motor in a vise equipped with soft jaws and

12 INTRODUCTION - Precautions Before Service (3) If an ammeter or similar instrument is to be connected to a live-wire circuit, use

STARTING SYSTEM -Starter Motor DISASSEMBLY AND REASSEMBLY Disassembly steps +* 1. Screw 2. Magnetic switch 3. Screw 4. Screw 5. Rear bracke

STARTING SYSTEM-Starter Motor 8-101 Snap L Armature 1ELlO pi- SERVICE POINTS OF DISASSEMBLY 9. CAUTION OF ARMATURE/ll. BALL When removing

8-102 STARTING SYSTEM-Starter Motor lEL116 lEL66 Brush holder (2) Check the outer diameter. Standard value : 29.4 mm (1.157 in.) Limit :

STARTING SYSTEM -Starter Motor 8-103 E i&l -Limit line 1ELOlI New brush Soidered (Make sure that there is no excess solder on brush sur

8-104 STARTING SYSTEM-Starter Motor SERVICE POINTS OF REASSEMBLY 18. REASSEMBLY OF STOP RINGi17. SNAP RING Using a suitable pulling tool

IGNITION SYSTEM -General Information 8-105 IGNITION SYSTEM GENERAL INFORMATION NOUGAAB The ignition system consists of battery, distributor

IGNITION SYSTEM-General Information IISTRIBUTOR Vacuum controller lEL153 IGNITER OPERATION (1) When the signal rotor revolves a projection

IGNITION SYSTEM - Specifications 8-107 SPECIFICATIONS GENERAL SPECIFICATIONS DISTRIBUTOR N08GB.B Type Model No. Part No. Igniter Firing order It

8408 IGNITION SYSTEM - Specifications SERVICE SPECIFICATIONS N08GC-B Items Specifications Basic ignition timing at curb idle speed 7”BTDC D

IGNITLON SYSTEM -Troubleshooting 8-109 TROUBLESHOOTING NOBGH-- Symptom Probable cause Remedy Reference paw Engine will not start or Incorrect

INTRODUCTION - Precautions Before Service 13 IKITE ON INSTALLATION OF RADIO EQUIPMW& The computers of the electronic control system h

8-110 IGNITION SYSTEM - Circuit Diagram 2 IGNITDN CIRCUIT Sub fusible link A-23 (IGN - SW) Ignition switch 5-wn5-w- 0.5-G 1 u 63- Z-W I IAT

IGNITION SYSTEM - Service Adjustment Procedures 8-111 SERVICE ADJUSTMENT PROCEDURES CHECKING IGNITION TIMING NOEGIBA IGNITION TIMING ADJUSTMEN

8-112 IGNITION SYSTEM - Service Adjustment Procedures CHECKING NEGATIVE PRESSURE ADVANCE EQUIPMENT 1. Set the timing light. 2. Start the

IGNITION SYSTEM-Service Adjustment Procedures 8-113 SPARK TEST - ENGINE CANNOT BE CRANKED If spark test is performed by cranking while

8-114 IGNITION SYSTEM - Ignition System IGNITION SYSTEM REMOVAL AND INSTALLATION NOEGJAE 20-30 Nm Spark plug removal steps +e l + 1. Spark

IGNITION SYSTEM - Ignition Svstem 8-115 Good No good 721017 72T06t 16W947 SERVICE POINTS OF REMOVAL l-4. CAUTION OF SPARK PLUG CABLES17.

8-116 IGNITION SYSTEM-Ignition System Plug cleaner OlUOO89 Plug gap gauge NIPPON termine rl direction High voltage terminal 01R0234 4. Clean wit

IGNITION SYSTEM-Ignition System 8417 Notch on crankshaft pulley Stud 2 SERVICE POINTS OF INSTALLATION 9. INSTALLATION OF DISTRIBUTOR (1) Al

8-118 IGNITION SYSTEM - Ignition System SPARK PLUG CABLE INSTALLATION I( 1 -4 -3 3 -1 -2 3 I 3 2 4 View P / STB Revision 5EL04 1

IGNITION SYSTEM - Distributor DISTRIBUTOR DISASSEMBLY AND REASSEMBLY 8-119 Disassembly steps 1. Breather 2. Distributor cap 3. Packing 4. Co

INTRODUCTION - Towing and Hoisting TOWING AND HOISTING NOOGA- This vehicle can only be towed from the front with convention- al sling-t

8-120 IGNITION SYSTEM - Distributor 6ELO6i ti Pin punch II 1ELlOi SERVICE POINTS OF DISASSEMBLY 10. DISASSEMBLY OF ROTOR SHAFT/l 1. SIGNA

IGNITION SYSTEM-Distributor 8-121 Distributor w \ 6EL093 /” A I -1-- Socket 17. REASSEMBLY OF DRIVEN GEAR Install driven gear into distributor

8-122 IGNITION SYSTEM - Ugnition Switch IGNITION SWITCH REMOVAL AND INSTALLATION Removal steps 1. Lower column cover 2. Upper column cove

METERS AND GAUGES-Specifications METERS AND GAUGES 8-123 SPECIFICATIONS GENERAL SPECIFICATIONS METERS AND GAUGES NOEHB- Items Speedometer Type

8-124 BUZZER METERS AND GAUGES - Specifications Items Range of voltage used V While buzzing (Terminal voltage at 13 V) Sound pressure dB

METERS AND GAUGES-Specifications /Troubleshooting 8425 TORQUE SPECIFICATIONS Items Nm ft.lbs. Water temperature gauge unit 8-10 6-7 SEALANTS

8-126 METERS AND GAUGES -Troubleshooting WATER TEMPERATURE GAUGE Symptom The water temperature gauge fails to operate -0 c 2 (5 a 0 0 0 a I

METERS AND GAUGES -Troubleshooting 8-127 BRAKE WARNING LIGHT Inspection items Other inspection items Symptom \ \ When the ignition key is a

8-128 METERS AND GAUGES - Circuit Diagram CIRCUIT DIAGRAM METER CIRCUIT Ignition switch q [Refer to To turn-signal switch [Refer to P.8-4

METERS AND GAUGES - Circuit Diagram 8-129 011 pressure switch YB H I > A-52 Oil pressure gauge unit \ ( A-52 UY > -0.85-B r.., ! YB A-20

INTRODUCTION - Towing and Hoisting HOISTING POST TYPE 15 Special care should be taken when raising the vehicle on a frame contact type

8430 METERS AND GAUGES - Service Adjustment Procedures. SERVICE BJUSTMENT. PROCEDURES SPEEDOMETER INSPECTION NOSHIAA I. Adjust tire inflation

METERS AND GAUGES - Service Adiustment Procedures 8-131 r (harness side) 16W834 Stopper (upper) FUEL GAUGE SIMPLE TEST NOEHICE (1) Disconne

8-132 METERS AND GAUGES - Service Adjustment Procedures (5) If both the test light and gauge operate, the circuit to the gauge unit

METERS AND GAUGES - Service Adjustment Procedures 8-133 IOil p Oil pressure ressure gauge unit \ \ 1 I Test light ‘@‘(12V - 3.4 I W) 16W1

8-134 METERS AND GAUGES - Combination Meter COMBINATION METER REMOVAL AND INSTALLATION NOBHJAF Removal steps 1. Meter cover l 4 2. Connect

METERS AND GAUGES - Combination Meter 8-135 .3 16WQ25 16W925 10W926 16F554 FUEL GAUGE Measure the resistance value between t.he terminals

8-136 METERS AND GAUGES - Combination Meter DISASSEMBLY AND REASSEMBLY I 10 16W1664 I Disassembly steps 1. Meter cover 2. Buzzer 8. Window p

METERS AND GAUGES - 3-meter Unit 3-METER lJN(IT REMOVAL AND INSTALLATION Removal steps 1. Meter 2. Gauge pad assembly NOTE Reverse the remo

8-138 METERS AND GAUGES - s-meter Unit 16W678 DISASSEMBLY AND REASSEMBLY INCLINOMETER (1) Check to be sure that operation is smooth whe

METERS AND GAUGES - s-meter Unit 8-139 Center shaft of pitching damper plate Pointer 16W 600 Spherical dial Spherical horizontal 16W966 Sphe

16 INTRODUCTION - Towitng and Hoisting FRAME CONTACT SUPPORT LOCATIONS 2,350 mm (92.5 in.) Section A-A NOTE The locations of the support

8-140 METERS AND GAUGES - 3-meter Unit Side-to-Side Inclination The front panel inclines with the vehicle, but the spherical dial mainta

METERS AND GAUGES - Indicators and Warning Lights 8-141 INDICATORS AND WARNING LIGHTS Symbol Operation Turn signal indicator +e3 This indic

8-142 METERS AND GAUGES - EGR Warning System EGR WARNING SYSTEM The EGR warning system consists of a microswitch connected to the odo

LIGHTING SYSTEM - Specifications 8-143 LIGHTING SYSTEM SPECIFICATIONS GENERAL SPECIFICATIONS EXTERIOR AND INTERIOR LIGHTS NOEIB- Items Exterio

8-144 COLUMN SWITCH LIGHTING SYSTEM -Specifications Items Specifications Lighting switch Rated load A 0.17-0.27 Voltage drop (at 12V and the

LIGHTING SYSTEM - Special tools / Troubleshooting SPECIAL TOOLS Tool (Number and name) MB990784 Ornament remover Use Removal of hazard warni

8-146 LIGHTING SYSTEM -Troubleshooting TAIL LIGHT, POSITION LIGHT, SIDE MARKER LIGHT AND LICENSE PLATE LIGHT Symptom Lights fail to illum

LIGHTING SYSTEM - Troubleshooting 8-147 DOME LIGHT Inspection items The dome light does not illuminate when the door is opened (illumin

8-148 LIGHTING SYSTEM -Troubleshooting STOP LIGHT The stop light fails to illuminate The stop light does not go off The stop light on

LIGHTING SYSTEM - Circuit Diagram 8-149 CIRCUIT DIAGRAM HEADLIGHT CIRCUIT m Battery A-02 Sub fusible link 0.5-G 5-v m5-w m 2-R L-l Main fusi

INTRODUCTION - Geraeral Data and Specifications 17 GENERAL DATA AND SPECIFICATIONS NOOHA-A OOW556 Description L042G VNJ LFIH VRJLFIH TNSLFIH

8-150 LIGHTING SYSTEM - Circuit Diagram CIRCUIT DIAGRAM TAIL LIGHT, POSITION LIGHT, REAR Sl!DE MARKER LIGHT, LICENSE PLATE LIGHT AND BAC

LIGHTING SYSTEM - Circuit Diagram 8-154 Column switch C-52 Light control relay 1 -32 J F-GW -GW F-B B L B-06 B-12 B-14 L-l5 B-20 Tail light T

8-152 LIGHTING SYSTEM - Circuit Diagram CIRCUIT DIAGRAM TURN-SIGNAL AND HAZARD LIGHT CIIRCUIT lml I Battery A-02 -1.25-B- 63 Sub fusible li

LIGHTING SYSTEM - Circuit Diagram 8-153 Turn-signal flasher Hazard flasher I iazard switch “1 unit unit I r Turn-srgnal switch I l!d C-62 a I

8-154 LIGHTING SYSTEM - Circuit Diagram CIRCUIT DIAGRAM DOME LIGHT CIRCUIT I=32 v Battery A-02 Sub fusible link 1 0.5-G 5-w 5-w r-l5-w 1 2-

LIGHTING SYSTEM - Circuit Diagram 8-155 CIRCUIT DIAGRAM STOP LIGHT CIRCUIT Main fusible link Hazard switch Turn- signal switch Sub fusible li

8-156 LIGHTING SYSTEM - Circuit Diagram CIRCUIT DIAGRAM INSTRUMENT PANEL ILLUMINATION CORCUIT -1.25-B- 0 .5-w 0.5-G 2-R Battery -Err 5-w 15-w

LIGHTING SYSTEM - Service Adjustment Procedures 8-157 Must be used J;it A: I ‘w ‘Targets 1. Calibration fixture 2. Thumb adjusting screws

8-158 LIGHTING SYSTEM - Headlight Post-installation Operation l Adjustment of Headliaht Aimina ( HEADLIGHT REMOVAL AND INSTALLATION NOBIJAE

LIGHTING SYSTEM - Column Switch 8-159 COLUMN SWITCH REMOVAL AND INSTALLATION NOBIPAG 3 Removal steps I. Steering wheel center pad *I) 2. S

18 INTRODUCTION - General Data and Specifications Description L042G VNJLFIH VRJ L.F/H TNSLFIH TRSLFIH 1 Engine Model No. G54B G54B G54B G54B

LIGHTING SYSTEM - Column Switch 16W1530 INSPECTION Rem&e the steering lower column cover, and then detach the conn&tor of the c

LIGHTING SYSTEM - Hazard Warning Switch 8-161 HAZARD WARNING REMOVAL AND INSTALLATION NOBICLAC 16W1531 SERVOCE POINTS OF REMOVAL 1. HAZARD

8-162 LIGHTING SYSTEM - Dimmer Control Switch DIMMER CONTROL SWITCH REMOVAL AND INSTALLATION NOBIRAB Removal steps 1. Knob 2. Ring nut 3.

WIPER AND WASHER SYSTEM -Specifications 8-163 WIPER AND WASHER SYSETM SPECIFICATIONS GENERAL SPECIFICATIONS WINDSHIELD WIPERS AND WASHER NOB

8-164 WIPER AND WASHER SYSTEM -Specifications COLUMN SWITCH L Specifications Wiper-washer switch Wiper switch Rated load A Low intermittent H

WIPER AND WASHER SYSETM - Specifications / Special TOOIS 8-165 TORQUE SPECIFICATIONS N08KLb- Items Nm Windshield wiper pivot shaft instal

8-166 WIPER AND WASHER SYSTEM -Troubleshooting TROUBLESHOOTING WINDSHIELD/REAR WIPERS AND WASHER N08KW Symptom Wiper fails to operate / Insp

WIPER AND WASHER SYSTEM -Troubleshooting 8-167 HEADLIGHT WASHER Inspection items Symptom Headlight washer fails to operate NOTE Number in ci

8468 WIPER AND WASHERS SYSTEM - Circuit Diagram CIRCUIT DIAGRAM WIPER AND WASHER CIRCU Ignition switch lattery -1.SBAz2 Sub fusible link A-2

WIPER AND WASHER SYSTEM - Circuit Diagram 8469 m Column switch -- Front-koer switch -1 Rear wiper and washer switch r I Headlight washer s

INTRODUCTION - General Data and Specifications / Tightening Torque 19 Description m--__ L042G VNJLFIH VRJLFIH TNSLFIH TRSLFIH Brakes We Front

8-170 WIPER AND WASHER SYSTEM - Service Adjustment Procedures SERVICE ADJUSTMENT PROCEDURES WIPE#l BLADE RUBBER REPLACEMENT WINdSHIELD WIPE

WIPER AND WASHER SYSTEM - Windshield Wipers 8-171 WINDSHIELD WIPE REMOVAL AND INSTALLATION NOBKJAD 16W961 Removal steps 1. Wiper blades l +

8-172 WIPER AND WAsHER SYSTEM - Windshield Wipers nm (in.1 16Y1568 I I J (v L I 2 Battery II I , + Battery @ 16W1538 bv J’ L .jr 2. Battery

WIPER AND WASHER SYSTEM - Windshield Wipers 8-173 I Battery To wiper motor bracket 16W1540 16W1524 16UO373 (3) Connect terminal 2 to termin

a-174 WIPER AND WASHER $YSTEM - Windshield Wipers / Rear Wiper REAR WIPtER 7 -est light 16K1920 t REMOVAL AND INSTALLATION INTERMITTENT OP

WIPER AND WASHER SYSTEM - Rear Wiper 8-175 SERVICE POINTS OF REMOVAL 2. REMOVAL OF BACK DOOR TRIM AND WATERPROOF FILM Refer to GROUP 2

8476 WIPER AND WASHER SYSTEM - Rear Wiper 16W1541 Battery 2.3 t Battery - To wiper motor bracket + 10w1543 OPERATION CHECK Connect battery (

WIPER AND WASHER SYSTEM - Windshield Washer 8-177 WINDSHIELD WASHER REMOVAL AND INSTALLATION N08KlAD 16W1556 1. Windshild washer tank 2. W

8-178 WIPER AND WASHER SYSTEM - Rear Washer REAR WASHER REMOVAL AND INSTALLATION I N08KLCA 16W1669 Removal steps +e ~~ 1. Rear wheelhou

I 1 + - li.if 1 2 WIPER AND WASHER SYSTEM - Rear Washer / Headlight Washer 8-179 (1) Check to be sure that there is washer fluid in

2 INTRODUCTION - How To Use This Manual HOW TO USE THIS MANUAL NOOBAAK CONTENTS The preceding page contains the GROUP INDEX which lists t

WIPER AND WASHER SYSTEM - Headlight Washer INSPECTION WASHER MOTOR AND PUMP Make the check while the motor is installed to the washe

WIPER AND WASHER SYSTEM - Column Switch COLUMN SWITCH 8-181 REMOVAL AND INSTALLATION NOBKMAE 35-45 Nm Removal steps 3 l * 1. Steering whee

8482 WIPER AND WASHER SYSTEM - Column Switch INSPECTION Remove the steering lqwer cover, and the! detach the conn#ctor of the c:olumn s

WIPER AND WASHER SYSTEM - Rear Wiper and Washer Switch 8-183 REAR WIPER AND WASHER SWITCH REMOVAL AND INSTALLATION 4* I. NOTE l * : Re

8-184 HORN HORN - Specifications / Troubleshooting SPECIFICATIONS GENERAL SPECIFICATIONS I NOBLE-- Items Effective sounding voltage V Power co

HORN - Circuit Diagram 8485 CIRCUIT DIAGRAM HORN CIRCUIT fusible link OFF Multi-purpose @ fuse I r t m I 2 d 1 To wiper [Refer to Horn swit

8486 HORN - Horn HORN REMOVAL AND INSTALLATION NOBWAE Removal steps 1. Radiator grille 2. Horn (High) 3. Horn (Low) NOTE Reverse tne remov

HORN SWITCH HORN - Horn Switch 8-187 REMOVAL AND INSTALLATION NOILKAE I T--J2 Removal steps 1. Steering wheel pa +I) 2. Steering wheel 3.

8-188 ACCESSORY - Specifications / Troubleshooting ACCESSORY SPECIFICATIONS GENERAL SPECIFICATIONS CIGARETTE LIGHTER I NOBMB- Items Specification

ACCESSORY - Circuit Diagram 8-189 CIRCUIT DIAGRAM LW CIGARETTE LIGHTER / CLOCK CIRCUIT EB w Sub fusible link ,-fs q M 15-W 5-W 25-W m

8-1 ELECTRICAL CONTENTS NOBAA- ACCESSORY ... 188 Cigarette Lighter ...

8-190 ACCESSORY; - Cigarette Lighter CIGARETTE LIGHTER REMOVAL AND INSTALLATION NOEMJAE Removal steps 1. Knob 2. Plug 3. Center panel 4. Plug

ACCESSORY - Clock 8-191 CLOCK REMOVAL AND INSTALLATION NOBMKAD Removal steps 1. Knob 2. Plug 3. Center panel 4. Clock 16W1558 NOTE Reverse th

8-192 AUDIO SYSTEM - Specifications AUDIO SYSTEM I / SPECIFICATIONS GENERAL SPECIFICATIONS NOENB- Items Radio Model Receiving band Tape player

AUDIO SYSTEM - Specifications 8-193 NOISE SOURCES Source of Electrical System Noise Ignition system (1) Spark plug (2) High tension cable

8-194 AUDIO SYSTEM - Circuit Diagram CIRCUIT DIAGRAM I RADIO/CASSETTE DECK CIRC,UIT LW 033 w Ignition switch Battery A-02 IL- Sub fusible lin

AUDIO SYSTEM - Circuit Diagram 8-195 (L.H.) C-65 Front speaker YL B-03 Gr,=: (L.H.) B-04 B-29 YR c GrRC+ (R.H.) B-2?’ Remarks (1) For informati

8-196 AUDIO SYSTEM - Service Adjustment Procedures SERVICE ADJUSTMENT PROCEDURES ANTkNNA TRUMMER NOBNIAA 70R0351 1. 2. 3. 1. 2. 3. 4. 5. The a

AUDIO SYSTEM - Radio and Tape Player e-197 RADIO AND TAPE PLAYER REMOVAL AND INSTALLATION NOINJAF 16W1519 Post-installation Operation l Adj

8-198 AUDIO SYSTEM - Front Speaker / Rear Speaker FRONT SPEAKER REMOVAL AND INSTALLATION NOONMAE Removal steps 1. Mounting screws 2. Front

AUDIO SYSTEM - Antenna 8-199 ANTENNA REMOVAL AND INSTALLATION NOSNPAC Removal steps 4* 1. Mounting nut 2. Antenna mast +e w+ 3. Front fen

8-2 ELECTRICAL SYSTEM PARTS LOCATION - Relay and Control Unit ELECTRICAL SYSTEM IPARTS LOCATION NOIBAB-A RELAY AND CONTROL UNIT 16W722 n 1

8-200 AUDIO SYSTEM - Antenna/Noise Suppression 3. REMOVAL OF FRONT FENDER PANEL Refer to GROUP 23 Body-Front Fender SEFiVlCE ff OINTS O

AUDIO SYSTEM - Noise Suppression 8-201 NOISE SUPPRESSION CHART Symptom Unusual noise related to engine speed. ’ Remedy Securely ground the

8-202 AUDIO SYSTEM - Noise Suppression NOISE SUPPRESOR LOCATION --I 1 Grou:d cable - - - 16W722 - Noise condenser 16W1580 1 1 STB Revision

BACK DOOR WINDOW DEFOGGER - Specifications / Special Tools BACK DOOR WINDOW DEFOGGER 8-203 SPECIFICATIONS ( ;ENERAL SPECIFICATIONS NOOPB-B

8-204 I BACK DOOR WINDOW DEFOGGER-Troubleshooting TROUBLESHOOTING NOBPH-B Neither the back door window defogger nor the indicator function.

BACK DOOR WINDOW DEFOGGER - Circuit Diagram 8-205 CIRCUIT DUAGRAM DEFOGGER CIRCUIT -t IDI L m - H-UL Ll&J Sub fusible link 5-w A-23 0.

DEFOGGER SWITCH 1 REMOVAL AND INSTALLATION 8-206 BACK DOOR WINDOW OEFOGGER - Defogger Switch I NOEPJAB 1. Defogger switch NOTE +* : Refer

BACK DOOR WINDOW DEFOGGER - Printed Heater Lines B-207 Normal characteristic curve Voltage I;\\ Positive terminal Printed heater line Negativ

8-208 AUTO ATIC FREE-WHEELING HUB INDICAUOR SYSTEM - General Information GENERAL INFORMATION ’ N08RAAA This system is composed of the au

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - General Information 8-209 OPERATIONAL CHARACTERISTICS OF THE SYSTEM Time-----w 16W1548 Indicat

ELECTRICAL SYSTEM PARTS LOCATION - Relay and Control Unit 8-3 FI)I h” -Headlight washer relay k\\\ Hazard warnina f 1 STB Revision

8-210 AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - General Information EXPLANATION OF INDICATOR OPERATION . 1. 2. Automatic free-wheeling

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - Generallnformation 8-211 3. Automatic free-wheeling hub in free condition For the free co

8-212 AUTOMATIC FREE-WHEELING HUB lNCDlCATOR SYSTEM - $%%60n’~at’on’ Speedometer I iensor Vehicle-speed sensor 16W1506 12R0058 Circuit Diagram

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM -Troubleshooting 8-213 TROUBLESHOOTING NOIRH- Inspection items Symptom Reference page 3-21E 0 The

8-214 AUTOM TIC FREE-WHEELING VU6 INDICATOR SYSTEM - Circuit Diagram I m I IA-21 m v?~ r: BI I To column switch 2 [Refer to P.8-461 CT = 9’

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - Pulse Generator 8-215 PULSE GENERATOR REMOVAL AND INSTALLATION NOBRJM Removal steps I. Pulse

8-216 AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - Control Unit AUTOMATIC FREE-WHEELING HUB INDICATOR CONTROL UNIT REMOVAL AND INSTALLA

24-1 AIR-CO IONING CONTENTS AIR-CONDITIONING AIR CONDITIONER SWITCH ... 42 CIRCUIT DIAGRAM ...

24-2 HEATERS - General Information GENERAL INFORMATION 24BAAD The heater unit and the blower motor are the separate type. For temperatu

TROUBLESHOOTING HEATERS -Troubleshooting 24-3 N24EAAC Reference Symptom Probable cause Remedy paw Improper heat Obstructed floor outlets Corre

8-4 SENSOR ELECTRICAL SYSTEM PARTS LOCATION - Sensor I leedometer 16W1506 p Items Oxygen sensor - Pulse generator -- Throttle position sensor

24-4 HEATERS c Circuit Diagram CIRCUIT DIAGRAM I El3 1 El1 lanition switch Sub fusible link Battery link m- (Fuse B) 3 1 I (Ignition switch)

HEATERS - Service Adjustment Procedures 24-5 SERVICE DJUSTMENT PROCEDURES TEMPERATURE CONTROL SYSTEM ADJUST- ENT N24FAAD MODE SELECTION LEVE

24-6 HEATERS - Service Adjustment Procedures (2) Turn the mode selection damper lever all the way in the direction of the arrow. (3)

HEATERS - Service Adjustment Procedures 24-7 TEMPERATURE CONTROL LEVER 1. Move the temperature control lever from its extreme left positi

24-8 HEATERS - Service Adjustment Procedures ater valve cover 2OW751 WAiER VALVE REPLACEMENT N24FBAC I. Set the temperature control lever

HEATERS - Heater Control 24-9 HEATER CONTROL N24GA- REMOVAL AND INSTALLATION 2QW824 Removal steps 4+ 1. Glove box stoppers ++ ~~ 2. Air se

24-10 HEATERS I- Heater Control 2ow7a7 VIOVAL OF AIR SELECTION CONTROL WIRE Use a screwdriver to pry and remove the clip that holds t

HEATERS - Heater Control 24-11 Top view Bottom view I 2OW553 2OW534 \ 2OW750 SERVICE POINTS OF INSTALLATION N24GDAD 11. APPLICATION OF GREAS

24-12 HEATERS - Heater Unit I HEATER UNBT REMOVAL AND INSTALLATION Pre-removal Operation 0 Draining of Coolant (Refer to GROUP 0 LUBRICATI

HEATERS - Heater Unit 24-13 2. REMOVAL OF INSTRUMENT PANEL Refer to GROUP 23 BODY-Instrument Panel. INSPEGTION N24cAa l Check the damper

DIODE ELECTRICAL SYSTEM PARTS LOCATION - Diode 8-5 Diode (for automatic transmission oil Diode (for EGR warning light) 1 @NJ22 STB Revisi

24-14 HEATERS + Blower Assembly BLOWER ASSEMBLY REMOVAL AND INSTALLATION NXKA- Removal steps 1. Lap heater duct (C) +* 2. Glove box +e l

HEATERS - Blower Assembly 24-15 --I Front wirina harness d ! 2OW537 2OW768 2OW779 5. REMOVAL OF BLOWER ASSEMBLY (1) Disconnect the connecto

24-16 HEATER? - Ventilators VENTILATORS REMOVAL AND INSTALLATON (Ventilators of instrument panel) N24MA- ‘16 zowaa I4 Removal steps 1. Demister

HEATERS - Ventilators 24-17 2OW75l 2OW759 2. REMOVAL OF LAP HEATER GARNISH While using a screwdriver to pry the lock of the lap heate

24-18 HEATERS - Ventilators REMOVAL AND INSTALLATION [Rear heater ducts) I 7F-T 'f------A 1 Removal steps 1. Floor console 2. Front sea

AIR-CONDITIONING-General Information 24-19 GENERAL INFORMATION N2400AC The air conditioner blows out cooled air by driving the compressor

24-20 AIR-CONDITION!NG-General Information I AIR-CONDITIONING SYSTEM COMPO N24BBBB Condenser MDuct, joint (Blower side) oint (Heater unit Cond

AIR-CONDITIONING -Specifications SPECIFICATIONS GENERAL SPECIFICATIONS 24-2 1 N24CA- Items Specifications Compressor Model 6P148lnclined-plate typ

24-22 AIR-CONDITIONING - Special TOOIS / Troubleshooting SPECIAL TOOLS Tool (Number and name) MB990783-01 Steering/pinion gear remover/installe

AIR-CONDITIONING-Troubleshooting 24-23 1 CONTINUED FROM PREVIOUS PAGE] i --) 2lnsufficient refrigerant ? --) 3.Receiver drier clogged o Check

ELECTRICAL SYSTEM PARTS LOCATION - Fusible Link and Fuse FUSIBLE LINK AND FUSE -- Items Dedicated fuse (for air conditioner circuit) D

AIR-CONDITIONING-Service Adjustment Procedures SERVICE ADJUSTMENT PROCQDURES 24-29 N24FDAD MANIFOLD GAUGE SET INSTALLATUON Discharge W gauge S

AIR-CONDITIONING - Troubleshooting 24-25 lnsuffi cient air flow ) 1 .Leakage at a duct joint . Check the duct joint - 2.Evaporator frost D

24-26 AIR-CONDITIONING - Circuit Diagram CIRCUIT DIAGRAM I N24ZB-- Ignition switch Main link Sub fusible link (Fuse B) I Battery 3 To turn sign

AIR-CONDITIONING - Circuit Diagram 24-27 Air conditioner relay @,0.85-WB El Low pressure switch A-54 El 85-BW:0.85-BW ) To feed back carburet

24-28 AIR-CONDITIONING-Safety Precautions SAFETY PRECAUTIONS N24PAAB SAFETY PRECAUTIONS I The refrigerant used in all air-conditioning instal

AIR-CONDITIONING-Service Adjustment Procedures SERVICE ADJUSTMENT PROCQDURES 24-29 N24FDAD MANIFOLD GAUGE SET INSTALLATUON Discharge W gauge S

24-30 AIR-CONDITIONING -Service Adjustunent Procedures (4) If the sight glass shows foam or bubbles, the systpm could be low on charge

AIR-CONDITIONING-Service Adiustment Procedures 24-31 FREEZE UP CONTROL Evaporator freeze up is controlled by a thermistor attached to the

24-32 AIR-CONDITIONING-Service Adjustment Procedures i-- 9 > @ r 2ouo319 - 2OW627 I Suction gauge Discharge w-w / I Suction ww Discharge w-w

AIR-CONDITIONING-Service Adjustment Procedures 24-33 2080113 6 Refrigerant Compressor \ Cl”“” tester T-7 Leak , tester pick up tube b/ 2OUO316 T

ELECTRICAL SYSTEM PARTS LOCATION -Grounding 8-7 GROUNDING I Headlight washer relay, h !Ja -/ _ .----- / 1 STB Revision

24-34 AIR-CONDITIONING-Service Adiustment Procedures r---- : :ES Dry bulb therr&neter 2OW825 PEAFORMANCE TEST TESI N24FWAB NOTE Air temperat

AIR-CONDITIONING-Service Adiustment Procedures 24-35 CORRECTING LOW REFRIGERANT LEVEL Suction Discharge gauge gauge I \- a/ gauge valve II II

COllector can 2OUO315 24-36 AIR-CONDITIONING-Service Adjustment Procedures D&ARG,NG THE SYSTEM Since the air conditioning refrigerant syst

AIR-CONDITION1 G-Service Adjustment Procedures 24-37 water 2OUO326 (5) Start the vacuum pump and operate until the evaporator suc- tion

24-38 AIR-CONDITIONING-Service Adjustment Procedures (4) Purge the air from the charging line by loosening the charging hose at the ga

AIR-CONDITIONING-Service Adjustment Procedures 24-39 HANDLING TUBING AND FllTlNGS N24FlAA 12-15 Nm 9-l 1 ft.lbs.\ 20-25 Nm 15-18 ftlbs. \ 22

24-40 AIR-CONDITIONING-Service Adjustment Procedures Nut I Union 20110267 Tension pulley IOON (22 Ibs.1 Compressor Crankshaft pulley I 2OY907 1 O-

AIR-CONDITIONING -Service Adjustment Procedures 24-41 COMPRESSOR NOISE NWLM When investigating an air conditioning related noise, you must

24-42 AIR-CONDITIONING - Air Conditioner Switch AIR CONDITIONER SWITCH REMOVAL AND INSTALLATION N24CLA- 2ow929 Removal steps 1. Lap heater

AIR-CONDBTIONI G - Evaporator 24-43 EVAPORATOR REMOVAL AND INSTALLATION N24RA-- Pre-removal Operation l Discharge the refrigerant. (Refer to

8-8 ELECTRICAL SYSTEM PARTS LOCATION -Grounding \\/ / 16W1512 1 5. :., STB Revision 1 i

24-44 AIR-CONDOTIONING-Evaporator DISASSEMBLY AND REASSEMBLY 1 \ Disassembly steps 1. Air conditioner relay 2. Thermostat 3. Screw 4* 4. Cli

AIR-CONDITIONING - Receiver drier, Condenser, Compressor Clutch Assembly 24-45 RECEIVER DRIER, CONDESER, COMPRESSOR CLUTCH ASSEMBLY REMOVAL

24-46 COMPRESSOR AIR-CONDITIONING - Compressor DISASSEMBLY AND REASSEMBLY N24TE- 15-h Nm 11-13 ftlbs 16 a 0 \ I 26-26 Nm 16-20 ftlbs. Magnetic

AIR-CONDITIONING - Compressor 24-47 SERVICE POINTS OF DISASSEMBLY N24TFAE 5. REMOVAL OF ROTOR ASSEMBLY It may be necessary to lightly t

,: 24-48 AIR-CQNDITIONING - Compressor I 2OY717 1 iOY718 l REFILL OF COMPRESSOR OIL Fill 110 cc. (3.7 U.S. fl.oz., 3.9 Imp.fl;oz.) specif

INSPECTION OF HARNESS CONNECTOR - Inspection of Harness Connector 8-9 Connect to harness 16UO500 16R1317 8; 4 16R1319 INSPECTION OF HARNESS

INTRODUCTION - H ow To Use This Manual 3 -L ! Page number Group title Section title THERMOSTAT REMOVAL AND INSTALLATION I I I L 1 torque Rem

8-10 INSPECTION OF HARNESS CONNECTOR - Inspection of Harness Connector Housing lance -5 1 16R1321 ’ Needle 16Ffi322 Housing lance 16R1323 (2

INSPECTION OF HARNESS CONNECTOR - Inspection of Harness Connector 8-71 RECTANGULAR WATERPROOF CONNECTOR (1) Disengage front holder by us

8-12 INSPECTION OF HARNESS CONNECTOR - Inspection of Harness Connector 16R132i (3) Press contact point of male terminal down by holdin

WIRING HARNESS - Troubleshooting 8-13 WIRING HARNESS TROUBLESHOOTING NO8DAAA The most important point in troubleshooting is to determine

8-14 WIRING HARNESS - Troubleshooting 1680222 Changeover knob 1680224 1680225 1 1680226 INSPECTION 1. Visual and aural checks Check relay op

WIRING HARNESS - Troubleshooting 8-15 1660227 Black lead wire Ground y 1680228 Normal open (NO) type OFF ax Current does not flow ON Curren

8-16 WIRING HARNESS - Troubleshooting OFF 1st stage 2nd stage 3rd stage 1 --_ 4th stage 1660230 16W896 Cover Coil Iron piece Spring Iron core Con

Normal close INC) type Deenergized state Energized state I WIRING HARNESS - Troubleshooting 8-17 When a normal close type relay as illu

WIRING HARNESS - Troubleshooting 1660236 Power supply h Fuse ON /---- / / Motor 1660239 CHECKING CABLES AND WIRES 1. Check connections for lo

WIRING HARNESS - Troubleshooting 8-19 Test light Power supply Fuse block (remove fuse) r’TJ Switch \ ? Illumination light 4, 1680241 Self pow

INTRODUCTION - Vehicle Identification VEHlCLE IDENTIFICATION “&LE IDENTIFICATION NUMBER LOCATIOyo(lcAmm The vehicle identification number

8-20 WIRING HARNESS - How to Read Wiring Diagrams HOW TO READ WIRING DIAGRAM NOEDBAE HOW TO READ CONFIGURATION DIAGRAMS (1) Connector s

WIRING HARNESS - HOW to Read Wiring Diagrams 8-21 (2) Identification of connectors differing according to different vehicle specifications

8-22 WIRING HARNESS - How to Read Wiring Diagrams HOW TO READ CIRCUIT DIAGRAMS The circuit diagrams are functionally separated. (1) In

WIRING HARNESS - HOW BO Read Wiring Diagrams 8-23 (4) Indication of fuses, fusible links and centralized relays The fuses and fusible

8-24 WIRING HARNESS - How to Read Wiring Diagrams (7) Indication of shielded cables A shielded cable used , for example, in an electron

Position of guide to prevent improper connection fl!liB 9-wire connector WIRING HARNESS - How to Read Wiring Diagrams 8-25 IDENTIFYING CO

8-26 WIRING HARNESS - HOW to Read Wiring Diagrams SYMBOLIC MARKS Various equipment is indicated symbolically in circuit idiagrams as sho

WIRING HARNESS - Overall Wiring Diagram 8-27 OVERALL WIRING DIAGRAM NOBDC-‘3 ) STB Revision

8-28 WIRING HARNESS - Engine Compartment 1 ENGINE COMPARTMENT Connector symbol A ;:::I Main fusible link ;:::I 4WD indicator switch A-05 Au

WIRING- HARNESS - Engine Compartment 8-29 ; A-06 A-08 A-1 0 A-12 A-14 ,. 1 A-15 8 I I ,I I I, I / A-48 WI &-ii& ’ A-35 Ai34 A!3

INTRODUCTION - Vehicle Identification VEHICLE IDENTIFICATION NUMBER LIST FEDERAL VIN (except sequence number) Brand Engine displacement JA4

8-30 WIRING HARNESS - Interior and Frame 2 INTERIOR AND FRAIVIE Connector symbol 1 B B-32 B-33 B-01 Be03 B-05 B-08 B-l 0 \ \ “-I2 B-06 9

WIRING HARNESS - Interior and Frame 8-31 B-01 Dome light B-02 Door switch (R.H.) :::3 Rear speaker (R.H.) /&}License plate light (L

8-32 WIRING HARNESS - Instrument Panel 3 INSTRUMENT PANEL Connector symbol C C-65 c-04 C-06 C-64 C-63 C-61 CL57 C-b6 C!55 d54 c!5 Remarks F

WIRING HARNESS - Instrument Panel 8-33 cy50 C149 Cl48 c-47 El$,}Cigarette lightet C-43 Cigarette lighter illumination light E::$ Radio C-46

8-34 WIRING MARNESS - Starting Circuit 1 STARTING CIRCUIT (VEHICLES WITH A MANUAL TRANSMISSION) Ignition switch Battery Main fusible link @

WIRING HARNESS - Starting Circuit 8-35 (VEHICLES WITH AN AUTOMATIC TRANSMISSION) Battery -p Main fusible lrril ‘I link 1.25-B A-02 -5-w A-23 Su

8-36 WIRING HARNESS - Ignition Circuit 2 IGNITION CIRCUIT Sub fusible link A-23 / (IGN * SW) Batterv Main fusible link m w Ignition switch

WIRING HARNESS - Charging Circuit 8-37 3 CHARGING CIRCUIT S‘ Main fusible ’ L m link Battery A-02 , 3 Alternator El A-48 A-23 Sub fusible l

8-38 WIRING HARNESS - Feed Back Carburetor Circuit 4 FEED BACK CARBURETOR CIRCUIT Main fusible ’ m Battery link A-02 j -1.25-B- i Sub fus

WIRING HARNESS - Feed Back Carburetor Circuit 8-39 Ignition coil ) _ ,E3 $-To vacuum solenoid valve [Refer to P.8-57.1 7 A-42 cl BR q A-4

6 INTRODUCTION - Vehicle Identification CHASSIS NUMBER STAMPING LOCATION NOOCE-A The chassis number is stamped on the side of the frame

8-40 WIRING HARNESS - Layout of Components WC) LAYOUT OFCOMPONENJS [FBC) CD II A \ \ 5FU131 Items Symbol Items Symbol Auto choke relay J Sl

WIRING HARNESS - Layout of Components (FBC) 8-41 sensor U’S) / 5FUl control unit 1 / w1515 LTBI levision

8-42 WIRING HARNESS - Overdrive Control System Circuit 5 OVERDRIVE CONTROL SYSTEM CIRCUIT / Sub fusible link $in fusible a I 1 To combi

WIRING HARNESS - Overdrive Control System Circuit 8-43 *I Inhibitor switch I Water OD-OFF relav 1 temperature r -63 C- RL To back-up light

8-44 WIRING HARNESS Tail Light. Position Light, Rear Side Marker Light, License Plate Light and Back-Up Light Circuit 6 TAIL LIGHT, P

WIRING HARNESS Tail Light, Position Light, Rear Side Marker Light. - License Plate Light and Back-Up Light Circuit 8-45 fl!FEEl Column

8-46 WIRING HARNESS - Headlight Circuit 7 HEADLIGHT CIRCUIT M-!l Battery A-02 Sub fusible -1.25-B- link 1 5-w 0.5-G 5-w m5-w M 2-R U Main f

WIRING HARNESS - Dome Light Circuit 8-47 8 DOME LIGHT CIRCUIT r Battery A-02 Sub fusible link 3 1.25-B \ 2-w 0.5-G 5-w rl5-w m 2-R u A-23 M

8-48 WIRING HARNESS - Turn-Signal and Hazard Light Circuit 9 TURN-SIGNAL AND HAZARD LIGHT CIRCUIT m 1 Sub fusible link Battery A-02 - 1.25

WIRING HARNESS - Turn-Signal and Hazard Light Circuit 8-49 OR 0 RI. Turn-signal flasher GO 0 0.3 Hazard flasher iazard switch “1 *2 1 Turn-sig

INTRODUCTION - Vehicle Identification 7 BODY COLOR CODE Exterior code Monotone B76 Cl9 H43 R52 s70 x15 Two-tone B21 B76H43 C38C19X13 H15H43X13

8-50 WIRING HARNESS - Stop Light Circuit IO STOP LIGHT CIRCUIT In3 1 Sub fusible link A-07 Main fusible link Hazard switch Turn- signal swit

WIRING HARNESS - Instrument Panel Wumination Circuit 8-51 11 INSTRUMENT PANEL ILLUMINATION CIRCUIT Battery Sub fusible link 5-w 0.5-G 5-w

WIRING HARNESS - Meter Circuit 12 METER CIRCUIT m 1 A-02 Sub fusible link 15-w Ignition switch Main fusible - \ -- link A-22 ‘1 m -ffiFirme

WIRING HAFNESS - Meter Circuit 8-53 O&y-ssure [Eal * - -,,- - - - - YB > El Oil pressure gauge unit ElxQ YR B BR YR I.+ A-20 A-06 A

, 8-54 WIRING HARNESS - Horn Circuit 13 HORN CIRCUIT / m I 1 Battery A-23 Sub fusible link 3 0.5-G 5-w/-75-w m Z-W u Main fusible link 1 Multi

WIRING HARNESS - Heater Circuit 8-55 14 HEATER CIRCUIT A’ Battery 0 (Ignition switch) L l!zEl *I BI lonition switch Multi-purpose fuse To tur

8-56 WIRING HARNESS - Air Conditioner Circuit 15 AIR CONDITIONER CIRCUIT Main fusible m I;..,, 1 Ignition switch Sub fusible link (Fuse B

WIRING HARNESS - Air Conditioner Circuit 8-57 0 (Bl 0: Lw @,0.85-WB B 0.3 ElFI Lvf L Air conditioner relay I @ H ‘I *2 Air :on!$!er rela 8

8-58 WIRING HARNESS - Wiper and Washer Circuit 16 WIPER AND WASHER CIRCUIT LW m 1 Ignition switch IL& Battery -1.25-BAs2 Sub fusible li

WIRING HARNESS - Wiper and Washer Circuit 8-59 m Column switch -- FronthiDer switch -1 BP f!EEl 118 B Headlight washer switch Rear wiper an

8 INTRODUCTION - Precautions Before Service r oorn, FOOOl; FOOOl8 PRECAUTIONS BEFORE SERVICE PROTECTIN” THE VEHICLE NOODAAC If theIre is a

S-60 WIRING HARNESS - Radio / Cassette Deck Circuit 17 RADIO/CASSETTE DECK CIRCUIT lm 1 Battery _ A-02 Sub fusible link 1.25-B A-23 0.5-G 2-

WIRING HARNESS - Radio / Cassette Deck Circuit 8-61 (R.H.) Front speaker 1 (L.H.) Rear speaker 37W618 Remarks (1) For information concernin

8-62 WIRING HARNESS - Cigarette Lighter / Clock Circuit 18 CIGARETTE LIGHTER / CLOCK CIRCUIT Sub fusible link Ignition switch r-l E-f?

WIRING HARNESS - Defogger Circuit 8-63 19 DEFOGGER CIRCUIT Sub fusible link A-23 0.5-G 5-wn5-w I U z-w , ynlin fusible 1 z I l% 7 (#IO N -2

8-64 WIRING HARNESS, - Power Window Circuit 20 POWER WINDOW CIRCUIT - . . II I 1 1.25-B Main fusible link EEH w 81 Ignition switch [Refor

WIRING HARNESS - Power Window Circuit 8-65 R B 0 Power window motor (L.H.) F B-31 c :: r IRL) :=2-L, 04 2-L 2-B g: 2-RL 1.25-R @*1.25-G 8* b

8-66 WIRING HARNESS - Buzzer Circuit 21 BUZZER CIRCUIT OR A 0 Key reminder switch nil 1 link Battery A-02 -1.25-B - 0 - Main fusible Sub fus

WIRING HARNESS - Automatic Free-Wheeling Hub Indicator System Circuit B-67 FREE-WHEELING HUB INDICATOR SYSTFM Sub fusible link -5-w 1 m2

WIRING HARNESS - Back Door Lock Circuit 23 BACK DOOR LOCK CIRCUIT Battery _ Sub fusible link $’ m 5 Multi-purpose ’ fuse ) A 1.25F-G -

WIRING HARNESS - Centralized Junction CENTRALIZED JUNCTION Main Fusible Link 896! Circuit Main circuit Cable color Black Fusible link size

INTRODUCTION - Precautions Before Service 9 nm (in.) so0059 PARTS When replacing parts, use MITSUBISHI genuine parts. VEHICLE WVASHING If

WIRING HARNESS - Centralized Junction Multi-purpose Fuse Power supply circuit Fuse No. Rated capacity A Applicable circuits Battery 1 20 C

CHARGING SYSTEM - General Information 8-71 CHARGING SYSTEM GENERAL INFORMATION NOBEMD The charging system comprises battery, alternator wit

8-72 CHARGING SYSTEM - General Information Test indicator MAINTENANCE FREE TYPE BATTERY The maintenace-free battery is, as the name imp

CHARGING SYSTEM -Specifications SPECIFICATIONS GENERAL SPECIFICATIONS ALTERNATOR NOOEB-B Type Model No. Part No. Rated output VIA Voltage regula

8-74 CHARGING SYSTEM -Specifications TORQUE SPECIFICATIONS items Nm ft.lbs. __- Alternator brace bolt 12-15 9-l 1 Alternator support bolt nut

CHARGING SYSTEM -Troubleshooting 8-75 TROUBLESHOOTING NOBEH- Symptom Probable cause Remedy Reference we Charging warning in- Fuse blown dicator

8-76 CHARGING SYSTEM - Circuit Diagram 3 CHARGING CIRCUIT Battery Ignition switch OFF Main m fusible ’ L link A-02 fl.3-Br 1~5~~ , A-23 Sub

CHARGING SYSTEM - Service Adjustment Procedures 8-77 SERVICE ADJUSTMENT PROCEDUREswmAB lEL15I INSPECTION OF THE CHARGING SYSTEM VOLTAGE DRO

8-78 CHARGING SYSTEM - Service Adiustment Procedures 80A n Relay with diode Voltmeter Ammeter Iad 176 OUTPUT CURRENT TEST This test judges whet

CHARGING SYSTEM - Service Adjustment Procedures 8-79 Result (1) The ammeter reading must be higher than the limit value. If it is lower