Mitsubishi FR-S500 Specifications download pdf (Page 10)

Inverter capacity 0.1K

100m

30m

–

0.2K

100m

30m

–

0.4K

100m

50m

30m

100m

30m

100m

0.75K

100m

1.5K

100m

2.2K

100m

3.7K

100m

100V class

200V class

400V class

100V class

200V class

400V class

During non-

low noise

operation

During low-

noise

operation

Alarm Displays Precautions

Selecting Peripheral Devices

30AF 5A

30AF 10A

30AF 15A

30AF 20A

30AF 10A

30AF 15A

30AF 20A

30AF 30A

S-N10

S-N20

S-N21

S-N10

S-N20

R,S,T

3.5

U,V,W

Protective function name

Fin overheat

Overcurrent cutoff

Regenerative

overvoltage cutoff

Overload cutoff

(

electronic thermal

overcurrent protection

)

Accelerating

Constant speed

Decelerating

Accelerating

Constant speed

Decelerating

Transistor

Motor

Major fault

Minor fault

Major fault

—

Major fault

—

Main LED

display

Fault class

(Note 3)

Protective function name

Stall prevention

External thermal relay (Note 1)

PU disconnected (Note 2)

Retry count

Parameter memory element error

Fan trouble

Overload

Main LED

display

Fault class

(Note 3)

Protective function name

Communication error (Note 2)

CPU error

Undervoltage (Note 4)

Main LED

display

Fault class

(Note 3)

Overcurrent

speed loss

Overvoltage

speed loss

Output side ground fault protection

(Note 5)

Parameter

setting

error

Write disable error

Calibration error

Write-while running error /

mode designation error

1. This functions only when the external thermal relay input (OH) is selected with Pr. 60 to Pr. 63 (input terminal function selection).

2. This applies only when the RS-485 communication function is provided.

3. Major fault : The protective function activates, inverter output is shut off, and an error output is provided.

Minor fault : Output is not shut off even when the protective function activates. It is possible to output minor fault signals by making parameter settings.

4. An error is not output when an undervoltage occurs, but the inverter output is cut off. The operation can be resumed after the power is recovered.

5. This activates only when Pr. 40 (ground fault detection at starting selection) is set to 1.

6. Refer to the instruction manual for details on PS and Err displays.

(

Notes

)

0.1

0.2

0.4

0.75

1.5

0.1

0.2

0.4

0.75

FR-S520S-0.1K(

-R

)

FR-S520S-0.2K(

-R

)

FR-S520S-0.4K(

-R

)

FR-S520S-0.75K(

-R

)

FR-S520S-1.5K(

-R

)

FR-S510W-0.1K(-R)

FR-S510W-0.2K(-R)

FR-S510W-0.4K(-R)

FR-S510W-0.75K(-R)

Power

voltage

Motor

output

(kW)

Applicable inverter type

Wire (mm

)

(

Note 1

)

No-fuse

breaker

(

NFB

)

Earth leakage

breaker

(

)

Magnetic

contactor

(

)

Single-

phase

200V

Single-

phase

100V

(Note) 1. The wire size is for a wiring length of 20m.

For Maximum Safety

Cautions for Use

●Always read the instruction manual before use to use the equipment properly and safely.

●This product is not designed or manufactured to be used in equipment or systems in situations that can affect or endanger

human life.

●When considering this product for operation in special applications such as equipment or systems used in passenger

transportation, medical, aerospace, nuclear energy, electric power, or submarine relay applications, please contact your nearest

Mitsubishi sales department.

●Although this product was manufactured under strict quality control conditions, it is strongly advised to install safety devices to

forestall serious accidents when used in facilities where a breakdown of the product is likely to cause a serious accident.

●Please do not use for loads other than 3-phase induction motors.

●When a magnetic contactor (MC) is installed on the primary side, do not start and stop operation frequently with this MC.

Failure to observe this could lead to inverter faults.

●When a fault occurs in the inverter, the protective function will activate and the output will stop, but the motor will not stop

immediately. Thus, if the machine or facility requires emergency stop means, install mechanical stopping and holding

mechanism.

䊏Operation

●If the unit is installed directly below a large-capacity power supply transformer (500kVA or more, with wiring length of 10m

or less), or where the phase advance capacitor switches, an excessive peak current may flow to the power input circuit causing

damage to the inverter. In this case, be sure to install the optional FR-BEL or FR-BAL power factor improvement reactor.

●If surge voltage is generated in the power system, this surge energy could flow into the

inverter and cause the inverter to stop with the OV1, OV2 or OV3 alarm displayed. In this

case, install the optional power factor improvement reactor FR-BEL or FR-BAL.

䊏Power supply

1500

1000

500

Power facility capacity

(kVA)

Power factor improvement

reactor installation range

Wiring length (m)

0.1

0.2

0.4

0.75

1.5

2.2

3.7

0.4

0.75

1.5

2.2

3.7

FR-S520-0.1K(

-R,C

)

FR-S520-0.2K(

-R,C

)

FR-S520-0.4K(

-R,C

)

FR-S520-0.75K(

-R,C

)

FR-S520-1.5K(

-R,C

)

FR-S520-2.2K(

-R,C

)

FR-S520-3.7K(

-R,C

)

FR-S540-0.4K(

-R

)

FR-S540-0.75K(

-R

)

FR-S540-1.5K(

-R

)

FR-S540-2.2K(

-R

)

FR-S540-3.7K(

-R

)

30AF 5A

30AF 10A

30AF 15A

30AF 20A

30AF 30A

30AF 5A

30AF 10A

30AF 15A

30AF 20A

S-N10

S-N11,S-N12

S-N20

S-N10

S-N20

R,S,T

3.5

U,V,W

3.5

Power

voltage

3-phase

400V

3-phase

200V

Motor

output

(kW)

Applicable inverter type

No-fuse

breaker

(

NFB

)

Earth leakage

breaker

(

)

Wire (mm

)

(Note 1)

Magnetic

contactor

(MC)

(

Notes

)

1. Rated power consumption for the FR Series operation and setting box power supply specifications are 200VAC 50Hz, 200/220V 60Hz, 115VAC 60Hz.

2. The values given in boxes indicate the capacity.

ⵧⵧ

indicates a value.

One 3.7K inverter must be connected. (When using without the 3.7K inverter connected, use as a common converter or regenerative converter is possible, but the power higher harmonic suppression effect will drop.)

5. The EMC filter installation attachment (FR-E5T) must be used when installing SF filter on the FR-S520-2.2K/3.7K.

6. This cannot be mounted on the single-phase 100V power input specification product.

7. A 0.75K filter capacity is used for the 0.4K or less inverter capacity, and a 1.5K filter capacity is used for the 0.75K inverter capacity.

8. The 3-phase 400V input specification product is indicated with an "H" in the type.

-AT indicates the type installed in the panel. If -AT is not added, this is an external cooling fin type. Note that either method can be used for the 37K and 55K types by changing the position of the installation legs, so -AT is not added.

List of Options

Parameter unit (8 languages)

Cable for connecting

parameter unit

Power factor improvement AC reactor

Power factor improvement DC reactor

Radio noise filter

Line noise filter

Surge voltage suppression filter

BU type brake unit

Discharging resistor

High power factor converter

Power regeneration common converter

Dedicated standalone reactor

EMC command compatible

noise filter (EU compatible)

EMC filter installation attachment

DIN rail installation attachment

Operation box with frequency meter

Sequential setting operation box

3-speed setting operation box

Remote operation box

Ratio setting box

PG follower

Master controller

Inclined signal box

Deviation detector

Pre-amplifier box

Pilot generator

Deviation sensor

FR-PU04

FR-CB201(1m)

FR-CB203(3m)

FR-CB205(5m)

FR-BAL(H)

ⵧⵧ

(Note 2)(Note 8)

FR-BEL(H)

ⵧⵧ

(Note 2)(Note 6)(Note 8)

FR-BIF(H)(Note 8)

FR-BSF01

FR-ASF-H

ⵧⵧ

(Note 2)

BU(H)

ⵧⵧ

(Note 2)(Note 8)

GZG GRZG type

FR-HC-(H)7.5K(Note 8)

FR-CV-ⵧⵧ (-AT) (Note 2) (Note 9)

FR-CVL-ⵧⵧ (Note 2)

SF-ⵧⵧ(Note 3)

FR-S5NFSA-

ⵧⵧ

(Note 2)

FR-E5NF-H

ⵧⵧ

(Note 2)

FR-E5T

FR-UDA01

FR-UDA02

FR-UDA03

FR-AX

FR-AL

FR-AT

FR-FK

FR-FH

FR-FP

FR-FG

FR-FC

FR-FD

FR-FA

QVAH-10

YVGC-500W-NS

Interactive parameter unit with LCD display

Cable for connecting parameter unit and inverter

For power factor improvement (power factor approx. 90%)

For power factor improvement (power factor approx. 95%)

Reduces radio noise

Reduces line noise

For micro-surge voltage suppression

Greatly increases regenerative braking performance

Discharging resistor for BU type brake unit

For suppressing higher harmonics

Common converter type power regeneration brake unit

Reactor for power regeneration common converter

EMC Instruction (EN50081-2) compatible noise filter

* Measures must be taken to prevent malfunction of peripheral devices (earth leakage

breaker), etc., and electric shocks caused by leakage currents.

Attachment for installing EMC instruction compatible noise filter (SF1309) onto inverter

DIN rail installation

For independent operation with frequency meter, frequency setting unit and start switch

For sequential operation (1VA) with external signals (0 to 5VDC, 0 to 10VDC)

For operation changing between high, medium and low speed (1.5VA)

For remote operation; operation from several places is possible (5VA)

For ratio operation; ratios for up to five inverters can be set.

For follow-up operation using the signal of a pilot generator (PG). (2VA)

Main speed setting unit for parallel operation of several inverters (up to 35 units). (5V)

For soft starting/stopping; parallel operation acceleration/deceleration is possible (3VA)

For synchronous operation. Used with deviation sensor and synchro. (5VA)

Can be used as A/V converter or operation amplifier (3VA)

70/35VAC 500Hz for tracking operation (at 2500r/min)

For synchronous operation (mechanical deviation detection). Output 90VAC/90˚

Can be used only

with FR-S5

ⵧⵧ

ⵧ

K-R

type with RS-485

communication function

Connect to input side

Type with

RS-485

communication

function

Compatible with 0.1K

to 3.7K capacities

Common for

all models

Compatible with FR-S540-

0.4K to 3.7K capacities

FR-S520-0.4K to 3.7K

FR-S540-2.2K to 3.7K

FR-S520-0.1K to 3.7K(Note 4)

FR-S540-0.4K to 3.7K(Note 4)

(Compatible with FR-S520-

0.1K to 3.7K capacities)

Compatible with FR-S520-0.1K

to 3.7K (Note 5), FR-S520S-

0.1K to 1.5K, FR-S510W-0.1K

to 0.75K (Note 7) capacities

FR-S540-0.4K to 3.7K

FR-S520-2.2K/3.7K

Compatible

with capacities

Common for

all models

Name

Type

Application and specifications, etc.

Applicable inverter

Stand alone type

FR series controllers and setters(Note1)

●If the wiring is long, the charging current caused by the suspended capacity of the wiring may

cause the fast response current limit function to activate. Make sure that the maximum wiring

length is less than the values in the table below.

●When automatic torque boost is selected, make sure that the length of the wiring between the inverter and motor is 30m or

less.

䊏Wiring distance

䊏Grounding

When carrying out low-noise operation with the carrier frequency increased, the magnetic noise will tend to increase. Refer to

the following countermeasures, and act accordingly. Depending on the installation state, the effect of noise may be apparent even

during non-low noise operation (default state).

The radio noise filter FR-BIF is effective against static noise heard in AM radio broadcasts.

䊏Noise

Electrostatic capacitance occurs between the inverter's input/output wiring, other wiring, grounding and motor. The leakage

current can flow through these and cause the earth leakage breaker, leakage relay and external thermal to operate unnecessarily.

Take measures by lowering the Pr. 72 carrier frequency, using harmonics and surge compatible parts for the earth leakage

breaker, and using an electronic thermal O/L relay built into the inverter.

䊏Leakage current

●When the inverter is run with low-noise, the leakage current will increase because of the

high-speed switching compared to the non-low noise operation. Always ground the

inverter and motor. Always use the inverter's grounding terminal to ground the inverter.

●For 400V class, make save to ground the supply nevtral.

8 9

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Mitsubishi FR-S500 Specifications Page 10

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