Mitsubishi Mr.Slim PKA-A.GAL Service Manual

Browse online or download Service Manual for Split-system air conditioners Mitsubishi Mr.Slim PKA-A.GAL. Mitsubishi Mr.Slim PKA-A.GAL Service manual User Manual

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TECHNICAL & SERVICE MANUAL
CONTENTS
1. COMBINATION OF INDOOR AND OUTDOOR UNITS···2
2. SAFETY PRECAUTION·······································3
3. PART NAMES AND FUNCTIONS ·······················6
4. SPECIFICATIONS················································8
5. DATA···································································11
6. OUTLINES AND DIMENSIONS ·························26
7. WIRING DIAGRAM ············································27
8.
REFRIGERANT SYSTEM DIAGRAM
······················28
9. TROUBLE SHOOTING ······································29
10. DISASSEMBLY PROCEDURE ··························39
11. PARTS LIST ·······················································42
12. OPTIONAL PARTS ························BACK COVER
2004
Indoor unit
[Model names]
PKA-RP1.6GAL
PKA-RP2GAL
[Service Ref.]
PKA-RP1.6GAL
PKA-RP2GAL
Indoor unit
No.OC305
Wall Mounted
Series PKA
R407C/R410A
Remote controller
This manual dose not cover
outdoor uniits. When servicing
tthem, please refer to service
manual OC261 REVISED
EDITION-B, OC285, OC294
REVISED EDITION-A, OC298
and this manual in a set.
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
Model name
indication
OC305--1.qxp 04.4.28 11:24 AM Page 1
Page view 0
1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - PKA-RP2GAL

TECHNICAL & SERVICE MANUALCONTENTS1. COMBINATION OF INDOOR AND OUTDOOR UNITS···22. SAFETY PRECAUTION·······································33. PAR

Page 2

10Cooling18,3005,3502.33PKA-RP2GALSingle phase, 50Hz, 220-230-240V0.070.330.40Munsell 0.70Y 8.59/0.97Plate fin coilLine flow (direct) x 10.0309-10-11-

Page 3 - 2 SAFETY PRECAUTION

115DATA5-1. PERFORMANCE DATACOOLING CAPACITY(1) PKA-RP1.6GAL / PUHZ-RP1.6VHAOutdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake ai

Page 4 - [3] Service tools

12COOLING CAPACITY(2)PKA-RP1.6GAL / PUHZ-RP1.6VHAOutdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)202020222222242424

Page 5 - [1] Cautions for service

13COOLING CAPACITY(3)PKA-RP2GAL / PUHZ-RP2VHAOutdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)2020202222222424242426

Page 6 - 3 PART NAMES AND FUNCTIONS

14COOLING CAPACITY(4) PKA-RP2GAL / PUHZ-RP2VHAOutdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)202020222222242424242

Page 7 - ON/OFF TEMP

15COOLING CAPACITY(5) PKA-RP1.6GAL / PUH-P1.6VGAAPUH-P1.6VGAA.UK PUH-P1.6YGAA.UKPUH-P1.6VGAA1.UK PUH-P1.6YGAA1.UKPU-P1.6VGAAPU-P1.6VGAA.UK PU-P1.6YGAA

Page 8 - SPECIFICATIONS

16Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Page 9 - 1.UK / PUH-P1.6YGAA1.UK

17Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Page 10 - 1.UK / PU-P1.6YGAA1.UK

18Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202022222224242424262626262727272728282828303030303232323234343

Page 11 - 5-1. PERFORMANCE DATA

19HEATING CAPACITY (1)NOTE: CA: Capacity (W) P.C.: Power consumption (kW)Outdoor intake air W.B. (:)-10 -5 0 5 10 15CAIndoorintake areD.B. (˚C)P.C. CA

Page 12 - PKA-RP1.6GAL / PUHZ-RP1.6VHA

21COMBINATION OF INDOOR AND OUTDOOR UNITSOutdoor unit [OC294 REVISED EDITION-A]Heat pump typePUHZ-RPOutdoor unit [OC285]Heat pump typePUH-P(R407C Fixe

Page 13 - COOLING CAPACITY(3)

20Heating performance curve(50Hz)1.41.21.01520252520150.80.60.41.41.21.00.80.60.4-12 -10 -5 0 5 10 15INDOORD.B.(°C)INDOORD.B.(°C)OUTDOOR W.B.(°C)CAPAC

Page 14 - COOLING CAPACITY(4)

21Refrigerant piping length (one way)40m0.9490.90830m0.9620.93120m0.9760.95710m0.9920.9855m1.001.0050m0.9360.88655m0.9300.87660m——70m——80m——Service Re

Page 15 - 1.UK PU-P1.6YGAA1.UK

225-4. STANDARD OPERATION DATAHeat pump type (1)The unit of pressure has been changed to Mpa on tha international system of unit (Sl system).The conv

Page 16

23Service Ref.ModeCapacityInputIndoor unit Service Ref.Phase , HzVoltsAmperesOutdoor unit Service Ref.Phase , HzVoltsAmperesDischarge pressureSuction

Page 17 - 1.UK PU-P2YGAA1.UK

245-5. OUTLET AIR SPEED COVERAGE RANGEAir flow m3/minAir speed m/secCoverage range m (ft)125.310(32.8)PKA-RP1.6GAL125.310(32.8)PKA-RP2GALThe air cover

Page 18

2590807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETERESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-20NC-70OCTAVE BAND SOUND

Page 19 - HEATING CAPACITY (2)

266OUTLINES AND DIMENSIONSINDOOR UNITPKA-RP1.6GALPKA-RP2GALUnit : mmBYOFFON STANDHEATCOOLOFF BYON STANDCOOL HEATÅrÇoÇoÅqÅ@ëOñ Å@ÇeÇqÇnÇmÇs ÅrÇoÇoÅqÅ@ë

Page 20 - 1.UK PU-P•YGAA1.UK

273.While pointing the remote controller toward the unit's receiver, press the h button. · The check code will be indicated by the number of

Page 21 - 5-3. Correction factors

288REFRIGERANT SYSTEM DIAGRAMPKA-RP1.6GALPKA-RP2GALUnit : mmPipe temperature thermistor/liquid (TH2)Distributorwith strainer#50Condenser/evaporator te

Page 22 - 1(Mpa) = 10.2(kgf/

299 TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged a

Page 23

32 SAFETY PRECAUTION[2] Refrigerant recharging(1) Refrigerant recharging process1Direct charging from the cylinder.·R407C cylinder are available on t

Page 24

30[Procedure]1. Press the CHECK button twice.2. Press the temperaturebuttons.3. Point the remote controller at the sensor on the indoor unit andpress

Page 25

319-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeMeaning of

Page 26 - OUTLINES AND DIMENSIONS

32Error CodeMeaning of error code and detection method CauseCountermeasureP6Freezing/overheating protection isworking1 Freezing protection (Cooling mo

Page 27 - WIRING DIAGRAM

33Error CodeMeaning of error code and detection method CauseCountermeasureP9Abnormality of pipe temperature ther-mistor / Condenser-Evaporator (TH5)1

Page 28 - REFRIGERANT SYSTEM DIAGRAM

349-4. TROUBLESHOOTING BY INFERIOR PHENOMENANote: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane perf

Page 29 - 9 TROUBLESHOOTING

359-5. EMERGENCY OPERATION 9-5-1. When wireless remote controller troubles or its battery is exhausted1. Emergency operation is available in such a c

Page 30 - [Procedure]

3601020304050-20 -10 0 10 20 30 40 50< Thermistor for lower temperature >Temperature (:)Resistance (K")<Thermistor Characteristic graph&

Page 31

379-7. TEST POINT DIAGRAM9-7-1. Indoor controller boardPKA-RP1.6GALPKA-RP2GALCN6VVane motor output(MV)CN32Connector(Remote switch)CN90Connect to the w

Page 32

389-8. FUNCTIONS OF JUMPER WIREEach function is controlled by the jumper wire on control p.c. board. For service parts, J11- J15 and J21-J24, DIP swit

Page 33

3910DISASSEMBLY PROCEDUREPKA-RP1.6GALPKA-RP2GALOPERATION PROCEDUREPHOTOS & ILLUSTRATION1. REMOVE THE LOWER SIDE OF THE INDOOR UNIT FROMTHE INSTALL

Page 34

4[3] Service toolsUse the below service tools as exclusive tools for R407C refrigerant.No. Tool name Specifications1 Gauge manifold ·Only for R407C.·U

Page 35 - 9-5. EMERGENCY OPERATION

40OPERATION PROCEDUREPHOTOS & ILLUSTRATION(Photo 5)(Photo 6)(Photo 7)(Photo 8)8. REMOVING THE ELECTRICAL PARTS BOX(1) Remove the terminal block co

Page 36 - Vane motor (MV)

4110. REMOVING THE LINE FLOW FAN(1) Remove the terminal block cover.(2) Remove the front panel.(see the photo 1)(3) Remove the electrical parts box.(s

Page 37

4211 PARTS LISTSTRUCTURAL PARTSPKA-RP1.6GALPKA-RP2GAL1123456789101112131415BACK PLATECORNER COVERUNDER COVERFRONT PANELSCREW CAPVANE SLEEVEFRONT GRILL

Page 38 - 9-8. FUNCTIONS OF JUMPER WIRE

43T7W E50 480R01 07Y 114R01 07Y 102R01 005 103R01 07Y 106T7W A00 675R01 07Y 524R01 07Y 527T7W E13 530R01 09Y 038R01 07Y 038R01 07Y 059R01 E02 223R01 5

Page 39 - DISASSEMBLY PROCEDURE

12 OPTIONAL PARTS12-1. Wired Remote Controller (with terminal bed).12-2. Program Timer12-3. Remote Sensor12-4. Remote Operation Adapter12-5. Remote ON

Page 40 - PHOTOS & ILLUSTRATION

5Cautions for units utilizing refrigerant R410ACAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the inside and outside of r

Page 41

63 PART NAMES AND FUNCTIONS● Indoor UnitAir intakeAir intake grilleFilterAir outletGuide vaneAuto vaneGravimeterUnit[3] Service toolsUse the below ser

Page 42 - 11 PARTS LIST

7●Wireless remote controller● When cover is open.ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKMODEL SELECTNOT AVAIL

Page 43 - ELECTRICAL PARTS

84SPECIFICATIONSCooling15,7004,600(2,300~5,400)1.630.070.330.40Heating15,4004,500(2,500~6,200)1.400.070.330.40Single phase, 50Hz, 220-230-240VMunsell

Page 44 - 12 OPTIONAL PARTS

9Cooling18,3005,3502.330.070.330.40Heating21,2006,2002.340.070.330.40Single phase, 50Hz, 220-230-240VMunsell 0.70Y 8.59/0.97Plate fin coilLine flow (d

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