Mitsubishi MSZ-GA35VA Service Manual

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SERVICE TECHNICAL GUIDE
CONTENTS
1. MSZ-FA MICROPROCESSOR CONTROL ··········4
2. MSZ-GA MICROPROCESSOR CONTROL ·······22
3. MFZ MICROPROCESSOR CONTROL ··············50
4. MXZ MICROPROCESSOR CONTROL··············62
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
FLOOR TYPE, HEAT PUMP AIR CONDITIONERS
MSZ-FA•VA - · MUZ-FA•VA -
MSZ-GA•VA - · MUZ-GA•VA -
MFZ-KA•VA -
A
A
A
A
A
No. OBT14
REVISED EDITION-A
Wireless type
Models
· MXZ-A•VA -
A
Inverter-controlled multi system type Models
Revision A:
MSZ-GA80VA has been added.
MUZ-GA•VA - has been added.
MXZ-A•VA - has been added.
A
A
Please void OBT14.
OBT14A--1qxp 06.1.12 1:07 PM Page 1
Page view 0
1 2 3 4 5 6 ... 73 74

Summary of Contents

Page 1 - · MXZ-A•VA

SERVICE TECHNICAL GUIDECONTENTS1. MSZ-FA MICROPROCESSOR CONTROL ··········42. MSZ-GA MICROPROCESSOR CONTROL ·······223. MFZ MICROPROCESSOR CONTROL ···

Page 2 - 1 (Refer to OC316)

10The air conditioner starts heat-ing operation approx. 3 minutesafter the vane has moved to thehorizontal position.• Sometimes the areaaround your fe

Page 3 - Outdoor unit models

11(SWING)12 34 52. Vertical vane(1) Vane motor driveThese models are equipped with a stepping motor for the vertical vane. The rotating direction, spe

Page 4 - MSZ-FA MICROPROCESSOR CONTROL

121-9. AREA ( ) SETTING(1) Press OPERATE / STOP (ON/ OFF)button to start the air conditioner.(2) Press i-see button. (NOTE 1)(3) Press AREA butto

Page 5 - 1-1. COOL ( ) OPERATION

13(4) AREA setting is cancelled when the "cancel" is sellected by pressing AREA button, or when WIDE VANE button is pressed.· Be sure

Page 6 - 1-3. HEAT ( ) OPERATION

14PLASMA/WASH lampBlinkingNot lightedLightedWASH reset switchWASHresetE.O.SWEach time this b utton is pressed, the oper ation mode of PLASMA is chang

Page 7

151-12. TIMER OPERATION1. How to set the timer(1) Press OPERATE/STOP (ON/OFF) button to start the air conditioner.(2) Check that the current time is s

Page 8 - 1-5. INDOOR FAN MOTOR CONTROL

16EMERGENCY OPERATION switchWASHresetE.O.SWOperation mode COOL HEATSet temperature24:24:Fan speed Medium MediumHorizontal vane Auto AutoVertical vane

Page 9 - 1-7. AUTO VANE OPERATION

171-14. INVERTER SYSTEM CONTROL1-14-1. Inverter main power supply circuitPOWER P.C. BOARDPowersupplyINVERTER P.C. BOARDR64A R64BCTTR821DB65X64L62 L63C

Page 10 - 18°C to 20°C

184. Intelligent power module IPM consists of the following components · IGBT (x6) : Converts DC waveform to three-phase AC waveform and outp

Page 11 - 1-8. i-see CONTROL OPERATION

19w The operation frequency in COOL mode is restricted the upper limit frequency after 1 hour as shown below for dew prevention.It is rated frequency

Page 12 - 1-9. AREA ( ) SETTING

1. MSZ-FA MICROPROCESSOR CONTROL ···················································4MSZ-FA·VAIndoor unit models Outdoor unit modelsMSZ-FA25VA MUZ-F

Page 13 - Approx. 150 degrees

201-16. EXPANSION VALVE CONTROL (LEV CONTROL)(1) Outline of LEV controlThe LEV basic control is comprised of setting LEV opening degree to the standar

Page 14 - WASH reset switch

21In COOL operation, the two indoor coil thermistors (one main and one sub) sense temperature ununiformity (superheat) at the heat exchanger, and when

Page 15 - STOP

22MSZ-GA MICROPROCESSOR CONTROL2Once the operation mode is set, the same operation mode can be repeated by simply turning OPERATE/STOP(ON/OFF) button

Page 16 - PROGRAM TIMER

232. Indoor fan speed controlIndoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of the thermostat’s OFF-ON.In AU

Page 17 - 1-14. INVERTER SYSTEM CONTROL

2. Indoor fan speed controlIndoor fan operates at the set speed by FAN SPEED CONTROL button.When thermostat OFF (compressor OFF) fan speed becomes Ver

Page 18

253. High pressure protectionIn HEAT operation the indoor coil thermistor detects the temperature of the indoor heat exchanger. The compressor opera-t

Page 19 - Rated frequency or less

262-4. AUTO CHANGE OVER ··· AUTO MODE OPERATIONOnce desired temperature is set, unit operation is switched automatically between COOL and HEAT operati

Page 20

27HighMed.LowSuper HighSuper HightimeRotational frequency2-5. INDOOR FAN MOTOR CONTROL(1) Rotational frequency feedback controlThe indoor fan motor is

Page 21

28(4) VANE AUTO ( ) modeIn VANE AUTO mode, the microprocessor automatically determines the vane angle and operation to make the optimumroom-temperatur

Page 22 - MSZ-GA MICROPROCESSOR CONTROL

29<SWING operation>In swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”.According to the

Page 23 - 2-1. COOL ( ) OPERATION

3. MFZ MICROPROCESSOR CONTROL ·······················································50MFZ-KA·VAIndoor unit models MFZ-KA25VAMFZ-KA35VAMFZ-KA50VA3-1.

Page 24

30EMERGENCY OPERATION switchE.O.SWOperation mode COOL HEATSet temperature24:24:Fan speed Medium MediumHorizontal vane Auto AutoThe operation mode is i

Page 25

312-10. INVERTER SYSTEM CONTROL2-10-1. Inverter main power supply circuitPOWER P.C. BOARDPowersupplyINVERTER P.C. BOARDR64A R64BCTTR821DB65X64L62 L63C

Page 26 - <indoor unit>

324. Intelligent power module IPM consists of the following components · IGBT (x6) : Converts DC waveform to three-phase AC waveform and outp

Page 27

33w The operation frequency in COOL mode is restricted the upper limit frequency after 1 hour as shown below for dew prevention.It is rated frequency

Page 28

342-12. EXPANSION VALVE CONTROL (LEV CONTROL) MSZ-GA35(1) Outline of LEV controlThe LEV basic control is comprised of setting LEV opening degree t

Page 29

35In COOL operation, the two indoor coil thermistors (one main and one sub) sense temperature ununiformity (superheat) at the heat exchanger, and when

Page 30 - Press once again <Stop>

36WIRELESS REMOTE CONTROLLERON/OFFTOOCOOLTOOWARMLONGSignal transmitting sectionOperation display sectionOPERATE /STOP(ON /OFF)buttonTEMPERATURE button

Page 31 - 2-10. INVERTER SYSTEM CONTROL

37The system for dry operation uses the same refrigerant circuit as the cooling circuit.The compressor and the indoor fan are controlled by the room t

Page 32

382. Indoor fan speed control (1) Indoor fan operates at the set speed by FAN SPEED CONTROL button.In Auto the fan speed is as follows.Set temperature

Page 33

393. High pressure protectionIn HEAT operation the indoor coil thermistor detects the temperature of the indoor heat exchanger. The compressor opera-t

Page 34

4MSZ-FA MICROPROCESSOR CONTROL1Once the operation mode is set, the same operation mode can be repeated by simply turning OPERATE/STOP(ON/OFF) button O

Page 35 - MUZ-GA35VA

402-16. AUTO CHANGE OVER ··· AUTO MODE OPERATIONOnce desired temperature is set, unit operation is switched automatically between COOL and HEAT operat

Page 36 - WIRELESS REMOTE CONTROLLER

41(3) PositioningThe vane presses to the vane stopper once to confirm the standard position and then moves to the set angle.Confirming of standard pos

Page 37 - 2-14. DRY ( ) OPERATION

42SWING operationIn swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”.According to the temperat

Page 38 - 2-15. HEAT ( ) OPERATION

43612 34 5SWING2. Vertical vane(1) Vane motor driveThese models are equipped with a stepping motor for the vertical vane. The rotating direction, spee

Page 39

442. CancelTIMER setting can be cancelled with ON/OFF TIMER buttons.To cancel ON timer, press ON-TIMER button ( ).To cancel OFF timer, press O

Page 40

452-21. EMERGENCY / TEST OPERATIONIn case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the front of the indoorunit.

Page 41 - 2-19. AUTO VANE OPERATION

46 4. Power transistor module IPM consists of the following components. · Power Transistors (x6): Converts DC waveform to three-phase AC waveform

Page 42

47w The operation frequency in COOL mode is restricted the upper limit frequency after 1 hour as shown below for dew prevention.It is rated frequency

Page 43 - About 150

482-24. EXPANSION VALVE CONTROL (LEV CONTROL)(1) Outline of LEV controlThe LEV basic control is comprised of setting LEV opening degree to the standar

Page 44

MUZ-GA71VA49In COOL operation, the two indoor coil thermistors (one main and one sub) sense temperature ununiformity (superheat) at the heat exchanger

Page 45 - FILTERNOISE

52. Indoor fan speed controlIndoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of the thermostat’s OFF-ON.In AUT

Page 46

503MFZ MICROPROCESSOR CONTROLOnce the operation mode is set, the same operation mode can be repeated by simply turning OPERATE/STOP(ON/OFF) button ON.

Page 47

512. Indoor fan speed controlIndoor fan operates continuously at the set speed by FAN SPEED CONTROL button regardless of the thermostat’s OFF-ON.In AU

Page 48

521.7 :2.0 :Set temperatureDifference between roomtemperature and set tem-perature during operation1. Thermostat controlThermostat is ON or OFF by dif

Page 49

533. High pressure protectionIn HEAT operation the indoor coil thermistor detects the temperature of the indoor heat exchanger. The compressor opera-t

Page 50 - MFZ MICROPROCESSOR CONTROL

54Time chart of defrosting in HEAT mode (reverse type)set positionset speedset positionset speedIndoor fan (upper)Compressor normalOutdoor fanR.V. coi

Page 51 - 3-1. COOL ( ) OPERATION

55HighMed.LowSuper HighSuper HightimeRotational frequency3-5. INDOOR FAN MOTOR CONTROL(1) Rotational frequency feedback controlThe indoor fan motor is

Page 52 - 3-3. HEAT ( ) OPERATION

56(4) VANE AUTO ( ) modeIn VANE AUTO mode, the microprocessor automatically determines the vane angle and operation to make the optimumroom-temperatur

Page 53

57 Set the air outlet selection switch to . Set the air outlet selection switch to .Air blows out automatically from the upper and lower air out-lets

Page 54

58(11) ECONO COOL ( ) operation (ECONOmical operation)When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher

Page 55 - 3-7. AUTO VANE OPERATION

59Usage of i-save operation:1.Using as a low-energy modei-save operation can be used as a low-energy mode by setting the temperature 2–3: warmer than

Page 56

62. Indoor fan speed control (1) Indoor fan operates at the set speed by FAN SPEED CONTROL button.In Auto the fan speed is as follows.Set temperature

Page 57

60PROGRAM TIMER(Example 1) The current time is 8:00 PM.The unit turns off at 11:00 PM, and on at 6:00 AM.• The OFF timer and ON timer can be used in c

Page 58 - Cut the wires on both ends

61EMERGENCY OPERATION switchE.O.SWOperation mode COOL HEATSet temperature24:24:Fan speed Medium MediumHorizontal vane Auto Auto• The following indicat

Page 59

62MXZ MICROPROCESSOR CONTROL44-1. INVERTER SYSTEM CONTROL4-1-1. MXZ-2A52VA4-1-1-1. Inverter main power supply circuitPOWER P.C. BOARDPowersupplyINVERT

Page 60

634. Intelligent power module IPM consists of the following components · IGBT (x6) : Converts DC waveform to three-phase AC waveform and out

Page 61

64 SYMBOLIPMCB1~3CT1~2CT61LPFCR64A, R64BX64 NAMEINTELLIGENT POWER MODULE SMOOTHING CAPACITORCURRENT TRANSFORMERCURRENT TRANSF

Page 62 - MXZ MICROPROCESSOR CONTROL

65 4. Power transistor module IPM consists of the following components. · Power Transistors (x6): Converts DC waveform to three-phase AC waveform

Page 63

664-2. EXPANSION VALVE CONTROL (LEV CONTROL)Linear expansion valve (LEV) is controlled by "Thermostat ON" commands given from each unit.When

Page 64

67The table below shows the role of Exclusive LEV and Receiver LEV in each operation mode.wIn COOL mode, the two indoor coil thermistor (one main and

Page 65

68Capacity codeIndoor unit capacity(kw)32.242.573.5105.0126.0137.1Standard opening (pulse)01 02 03 04 05 06 07 08COOLLEV Opening(code)HEAT126140130146

Page 66

691 Discharge temperature 2 Each correction • (Each gas pipe temperature thermistor - Minimum gas pipe temperature thermistor)w 1 • (Main indoor co

Page 67 - MXZ-3A/4A

7Time chart of defrosting in HEAT mode (reverse type)set positionset speedset positionset speedIndoor fanCompressor normalOutdoor fanR.V. coil (21S4)O

Page 68 - MXZ-2A52VA

70Correct the LEV opening according to the difference between target discharge temperature and discharge temperature.Discharge temperature (:)LEV open

Page 69

714-3. OPERATIONAL FREQUENCY RANGENumber ofoperatingunit1234Capacitycode1, 2, 3, 45, 67, 89, 1011, 1213, 1415 or above2, 3, 4, 5, 6, 78, 9, 1011, 12,

Page 70

72Number ofoperatingunit1234Capacitycode1, 2, 3, 45, 67, 89, 1011, 1213, 1415 or above2, 3, 4, 5, 6, 78, 9, 1011, 12, 1314, 15, 1617, 18, 19, 20, 2122

Page 71

73Fan speed is switched according to the number of operating indoor unit and the compressor frequency.Note•When the indoor coil thermistor is 57: or m

Page 72 - 4-4. HEAT DEFROSTING CONTROL

New publication, effective Jan. 2006Specifications subject to change without notice.CCCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO.,LTDDistribute

Page 73 - 4-7. OUTDOOR FAN CONTROL

81-4. AUTO CHANGE OVER ··· AUTO MODE OPERATIONOnce desired temperature is set, unit operation is switched automatically between COOL and HEAT operatio

Page 74

9(4) VANE AUTO ( ) modeIn VANE AUTO mode, the microprocessor automatically determines the vane angle and operation to make the optimumroom-temperature

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