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Mitsubishi SL-Series manuals

Owner’s manuals and user’s guides for Engine Mitsubishi SL-Series.
We providing 2 pdf manuals Mitsubishi SL-Series for download free by document types: Specifications, Service Manual


Mitsubishi SL-Series Specifications (46 pages)


Brand: Mitsubishi | Category: Engine | Size: 1.54 MB |

 

Table of contents

INTRODUCTION

3

TABLE OF CONTENTS

5

 Keep the engine and its

8

 Avoid burns!

8

 Lift the engine carefully!

9

 Exhaust fumes

9

Version 08/2004

10

 Dress properly for the job!

11

 Warm up the engine before

12

 AIways keep the engine

13

 Avoid overloading!

13

 Perform all recommended

14

 lf the engine overheats:

15

 If the fan belt is broken:

15

2 IMPORTANT INFORMATION

16

IMPORTANT INFORMATION

17

3 SPECIFICATIONS

18

4 NOMENCLATURE

19

NOMENCLATURE

20

4.2 Engine S3L-T/S3L2-T

20

4.4 Engine S4L-T/S4L2-T

22

CAUTION

23

WARNING

24

6 MAINTENANCE

27

DANGER

28

MAINTENANCE

30

6.4 Every 500 service hours

30

6.7 When required

33

7 FUEL SPECIFICATIONS

35

8 LUBRICANT SPECIFICATIONS

36

9.1 Coolant specifications

38

(Long Life Coolant)

38

10 STORAGE

41

TROUBLESHOOTING

43

11.2 Problems

43

ADDITIONAL INFORMATION

46

Mitsubishi SL-Series Service Manual (195 pages)


Brand: Mitsubishi | Category: Engine | Size: 7.13 MB |

 

Table of contents

INTRODUCTION

1

TABLE OF CONTENTS

3

IDENTIFICATION AND

10

SERIAL NUMBER

10

LOCATION

10

NUMBER LOCATION

11

1.2 Serial Number Location

11

2COMPONENT

12

COMPONENT LOCATION

13

GENERAL INFORMATION

13

2.2 Engine S3L-T/S3L2-T

13

2.3 S4L/S4L2

14

2.4 Engine S4L-T/S4L2-T

15

3 SPECIFICATIONS

16

OVERHAUL INSTRUCTIONS

17

4 DETERMINING WHEN

18

TO OVERHAUL THE

18

6 TROUBLESHOOTING

20

TROUBLESHOOTING

21

6.2 Engine troubleshooting

21

6.2.2 Problem 2: Fuel knock

22

6.3 Starting system

27

28 / 195

28

7 BASIC PRECAUTIONS

29

FOR DISASSEMBLY

29

AND ASSEMBLY

29

BASIC PRECAUTIONS FOR

30

DISASSEMBLY AND ASSEMBLY

30

DISASSEMBLY

31

ELECTRICAL SYSTEM DISASSEMBLY

36

10 Cooling System

38

11 Fuel System

39

Fuel System DISASSEMBLY

40

11.4 Governor weight removal

40

12 Lubrication System

41

13 AIR INLET SYSTEM

42

AND EXHAUST

42

14 CYLINDER HEAD AND

43

VALVE MECHANISM

43

15 Timing Gears and

46

Flywheel

46

Timing Gears and Flywheel

51

15.13 Oil pump removal

51

15.14 Front plate removal

51

16 Cylinder Block

52

Crankshaft, Pistons and

52

INSPECTION

57

17 CYLINDER HEAD AND

58

CYLINDER HEAD AND VALVE

59

MECHANISM

59

17.1 Cylinder head

59

18 TIMING GEARS AND

66

FLYWHEEL

66

TIMING GEARS AND FLYWHEEL

67

18.1 Camshaft

67

18.3 Tappets

69

18.4 Idler gear

69

18.5 Flywheel and ring gear

70

19 CYLINDER BLOCK

71

CRANKSHAFT

71

PISTONS AND OIL PAN

71

CYLINDER BLOCK, CRANKSHAFT

72

Piston Pins

72

19.2 Connecting rods

74

19.3 Crankshaft

75

ASSEMBLY

81

20 Cylinder Block

82

Side seals

85

Rounded side Rounded side

85

20.9 Oil screen installation

89

20.10 Oil pan installation

89

21 Timing Gears and

91

21.1 Front plate installation

92

21.2 Oil pump installation

92

21.3 Engine turning

92

21.14 Flywheel installation

96

22 CYLINDER HEAD AND

98

CAUTION

100

Tightening torque

101

23 Air Inlet System and

103

Exhaust System

103

24 Fuel System

104

Version 08/2004

105

26 Cooling system

107

Cooling system ASSEMBLY

108

27 Electrical System

109

Electrical System ASSEMBLY

110

ELECTRICAL SYSTEM

111

28 GENERAL

112

28.2 Wiring diagrams

113

GENERAL ELECTRICAL SYSTEM

114

STARTER ELECTRICAL SYSTEM

116

29.2 Inspection

116

29.3 Assembly

119

30 ALTERNATOR

122

ALTERNATOR ELECTRICAL SYSTEM

124

30.2 Inspection

124

ALTERNATOR

125

30.3 Assembly

127

31 KEY SHUTOFF SYSTEM

128

(ETS solenoid type)

128

32 KEY SHUTOFF SYSTEM

130

(ETR solenoid type)

130

33 AUTOMATIC GLOW

132

AUTOMATIC GLOW SYSTEM

133

(standard)

133

33.4 Glow plug inspection

133

134 / 195

134

COOLING SYSTEM

135

34 GENERAL

136

35 INSPECTION

137

WARNING

138

INSPECTION COOLING SYSTEM

140

LUBRICATION SYSTEM

141

36 GENERAL

142

37 INSPECTION

143

INSPECTION LUBRICATION SYSTEM

144

37.3 Pressure relief valve

144

FUEL SYSTEM

145

38 GENERAL

146

39.2 Disassembly and assembly

150

40 FUEL INJECTION PUMP

151

Adjusting plates

154

FUEL INJECTION PUMP

155

40.3 Inspection

155

40.4 Assembly

156

Assembly procedure

156

41 GOVERNOR

159

GOVERNOR FUEL SYSTEM

160

41.2 Assembly

160

GOVERNOR

161

42 FUEL PUMP

162

43 FUEL FILTER

163

FUEL FILTER FUEL SYSTEM

164

AIR INLET SYSTEM AND EXHAUST

165

44 GENERAL

166

45 INSPECTION

167

168 / 195

168

MAINTENANCE

169

46 LUBRICATION AND

170

MAINTENANCE CHART

170

47 ENGINE OIL AND OIL

172

48 VALVE CLEARANCE

175

49 FUEL INJECTION

177

49.2.2 Alternate method

178

50 FUEL FILTER

180

51 FUEL SYSTEM PRIMING

181

52 IDLE RPM SETTING

182

53 FUEL INJECTION

183

54 FAN BELT

184

SERVICE DATA

185

55 SPECIFICATIONS

186

SPECIFICATIONS

187

SPECIFICATIONS SERVICE DATA

188

55.2 Lubrication system

188

55.3 Fuel system

188

55.6 Electrical system

189

56 TIGHTENING TORQUES

191

56.3 Torques for plugs with

192

57 SEALANTS

193

58 SPECIAL TOOLS

194

195 / 195

195

BLANK PAGE

195
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