Mitsubishi Mr.Slim PKH-FAK Service Manual

Browse online or download Service Manual for Split-system air conditioners Mitsubishi Mr.Slim PKH-FAK. Mitsubishi Mr.Slim PKH-FAK Service manual User Manual

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This manual does not cover the
following outdoor units. When ser-
vicing them, please refer to the
service manual No.OC150 and
this manual in a set.
[Service Ref.]
PUH-1.6VKA
3.UK
PUH-2VKA2.UK
PUH-2.5VKA2.UK
PUH-3VKA
2.UK
PUH-3YKA2.UK
PUH-4YKSA2.UK
TECHNICAL & SERVICE MANUAL
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
CONTENTS
1. PART NAMES AND FUNCTIONS ········2
2. SPECIFICATIONS·································4
3. DATA·····················································9
4. OUTLINES AND DIMENSIONS··········23
5. WIRING DIAGRAM·····························27
6.
REFRIGERANT SYSTEM DIAGRAM
······29
7. OPERATION FLOW-CHART··············30
8. MICROPROCESSOR CONTROL·······34
9. TROUBLESHOOTING························56
10. SYSTEM CONTROL···························65
11. DISASSEMBLY PROCEDURE ···········70
12. PARTS LIST········································73
13. OPTIONAL PARTS ·····························79
1999
Indoor unit
[Model names] [Service Ref.]
PKH-1.6FKA PKH-1.6FKA-E
PKH-2FKA PKH-2FKA-E
PKH-2.5FKA PKH-2.5FKA-E
PKH-3FKA PKH-3FKA-E
PKH-4FKSA PKH-4FKSA-E
INDOOR UNIT
Wall MountedSeries PKH
FILTER
CHECK MODE
TEST RUN
REMOTE CONTROLLER
No.OC190
The Slim Line.
From Mitsubishi Electric.
Page view 0
1 2 3 4 5 6 ... 83 84

Summary of Contents

Page 1 - PKH-4FKSA-E

This manual does not cover thefollowing outdoor units. When ser-vicing them, please refer to theservice manual No.OC150 andthis manual i

Page 2 - 1 PART NAMES AND FUNCTIONS

10Outdoor intake air °C DB35 40 45IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 3 - ● Display

11Outdoor intake air °C DB20 25 30IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 4 - SPECIFICATIONS

12Outdoor intake air °C DB35 40 45IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 5 - REFRIGERANT PIPING

13Outdoor intake air °C DB20 25 30IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 6

14Outdoor intake air °C DB35 40 45IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 7

15Outdoor intake air °C DB20 25 30IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 8

16Outdoor intake air °C DB35 40 45IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 9 - 1. PERFORMANCE DATA

17Outdoor intake air °C DB20 25 30IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 10 - COOLING CAPACITY<2>

18Outdoor intake air °C DB35 40 45IndoorIntake air°C DBIndoorIntake air°C WB2020202222222424242426262626272727272828282830

Page 11 - COOLING CAPACITY<3>

19Service Ref.PKH-1.6FKA-ERefrigerant piping length(one way)5m 10m 15m 20m 25m 30m 35m 40m 45m 50mPKH-2FKA-EPKH-2.5FKA-EPKH-3FKA-EPKH-4FKSA-E1.001.00

Page 12 - COOLING CAPACITY<4>

21 PART NAMES AND FUNCTIONS● Indoor UnitAir intakeroom air is suctionedin here.(Removes dust and dirt from the intake air.)Disperses airflow up anddow

Page 13 - COOLING CAPACITY<5>

20Service Ref.Indoor unitOutdoor unitPKH-1.6FKA-EPUH-1.6VKA3.UKCool4,4001.430.070.320.401.366.7930Cool5,4002.190.070.320.402.129.8343H

Page 14 - COOLING CAPACITY<6>

21Service Ref.PKH-1.6FKA-ECooling HeatingModeCapacity WInputIndoor unit Service Ref.Phase,HzVoltsAmperesOutdoor unit Service Ref.Phase,HzVoltsAmperesD

Page 15 - COOLING CAPACITY<7>

2290807060504030201063 125 250 500 1000 2000 4000 8000APPROTIMATETERESHOLD OFREARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-20NC-70OCTAVE BAND S

Page 16 - COOLING CAPACITY<8>

234OUTLINES AND DIMENSIONSUnit : mm1. INDOOR UNITPKH-1.6FKA-EPKH-2FKA-EPipe positionLeft sideLequid pipeGas pipeService space requiredaround indoor un

Page 17 - COOLING CAPACITY<9>

2423545235452354523562.5135842340197TopFrontRight sideLeft side14001090 Air intake235CKnock out hole for right pipingRefrigerant pipe. Drain pipeKnoc

Page 18 - COOLING CAPACITY<10>

25Unit : mmPKH-4FKSA-E2354523545235452354523562.5135842340197TopFrontRight sideLeft side16801370 Air intake235CKnock out hole for right pipingKnock ou

Page 19 - 2) HEATING CAPACITY

26Unit : mm18130Rear side wiring arrangement opening.120FILTERCHECK MODETEST RUNFILTERCHECK MODETEST RUN4683.5SW18SW17REMOTE CONTROLLERPAR-JH241KACAUT

Page 20 - 2. ELECTRICAL DATA

275WIRING DIAGRAMCN2OFFON4321SW18TB6A01 B02OFFONR.B45231CN132187654321SW17LED1 12VPOWERLED2 5VPOWERSW7SW2123456101234SW521CN2LLOSSNAY31LSMV3ONOFFTRANS

Page 21 - 3. STANDARD OPERATION DATA

28NOTES:1. Since the indoor fan motor (MF) is connected with 230, 240V power, using 220V power will require a setting change of the dip switch (SW7<

Page 22 - MICROPHONE

296REFRIGERANT SYSTEM DIAGRAMIndoor heat exchangerIndoor unitRefrigerant pipe(option)15.88mm( 5/8")(with heat insulator)Refrigerant pipe(op

Page 23 - OUTLINES AND DIMENSIONS

3Caution● Only the display lights when the unit is stopped and power supplied to the unit.● When power is turned ON for the first time the (CENTRA

Page 24

307OPERATION FLOW-CHARTSTARTPower circuitbreakerCheck SWON twiceOperation SWON“OFF” timer“ON” timerSTOPSet timecompleteSet timecomplete1NONONO NONONON

Page 25

31COOL operationFour-way valve/OFFInitial COOLINGNONONONONONOYESYESYESYESYESNOYESYESYESYESYESYESYESYESYESYESYESNONONONOYESNONONONONONONONONOw8w9Va

Page 26 - 2. REMOTE CONTROLLER

32Heat operationInitial HEATINGVane setting notchVane initial settingDefrostingHeating areaDefrost releaseDefrost 30 min. elapseOutdoor un

Page 27 - WIRING DIAGRAM

33w 8 ~ 9 Refer to page 31.w 12 When room temperature is 18°C or below, the compressor cannot operate.When room temperature rises over 18°C, the compr

Page 28

348MICROPROCESSOR CONTROL● Compressor andoutdoor fan : ON-OFF● Operation modechange :COOL-HEAT.1. OUTLINE OF MICROPROCESSOR CON-● OFF-ON switching.● C

Page 29 - REFRIGERANT SYSTEM DIAGRAM

35<How to operate>1 Press POWER ON/OFF button.2 Press the a button to display “ f ”.3 Press the i TEMP. button to set the desired temperature.NO

Page 30 - OPERATION FLOW-CHART

36(2) Indoor fan controlIndoor fan speed LOW/HIGH depends on the remote controller setting.However, if an outdoor unit abnormality is detected, the in

Page 31 - COOLING OPERATION

37(3) Auto vane controlAuto vane position is set to 10 degrees airflow at the start-up of COOL operation. It can then be changed by the remotecontroll

Page 32 - HEATING OPERATION

38<Auto vane drive> (PKH-1.6FKA-E / PKH-2FKA-E)(a) The auto vane is driven by a 2.5 rpm motor.(b) Vane motor drive time(c) Airflow direction is

Page 33 - DRY OPERATION

39(5) Drain pump control (Option : Only PKH-2.5FKA-E / PKH-3FKA-E / PKH-4FKSA-E)The drain pump works in COOL or DRY operation. When operation stops o

Page 34 - MICROPROCESSOR CONTROL

42SPECIFICATIONSItemFunctionCapacityTotal inputService Ref.Power supply(phase,cycle,voltage)InputRunning currentStarting currentExternal finishHeat e

Page 35 - TEST RUN

40(1) Compressor control13-minute time delayTo prevent overload, the compressor will not start within 3 minutes after stop. 2The compressor runs when

Page 36

41Minimum 3 minutes w2ONThermostatIndoor fanAuto vaneCompressorPower ON lampSTAND BY lampONON(PKH-2.5/3/4 for J1-7,J1-8)LOW or HIGHLOW o

Page 37

(2) Indoor fan control(a) Normal control(!)The indoor fan runs on EXTRA-LOW speed during the thermostat OFF.EXTRA-LOW speed can be changed to LOW or H

Page 38

43(4) Detecting abnormalities in the outdoor unitWhen the outdoor unit is determined to be abnormal by the following causes, the compressor will stop

Page 39

44(1) Initial mode1 When AUTO operation starts after unit OFF.● If the room temperature is higher than the set temperature, operation starts in COOL m

Page 40

45<How to operate>To change the airflow direction, press button.(1) COOL/DRY operationAt the start-up of COOL or DRY operation, the airflow dir

Page 41 - [ STANDBY ]

46<Timer function>AUTO STOP ·········The air conditioner stops after the set time lapses.AUTO START ········The air conditioner starts after the

Page 42

47(1) Indoor coil temperature codeDuring the test run, the indoor coil temperature code from 1 to 15 is displayed on the remote controller instead of

Page 43

482-9 Interlock with ventilation system (LOSSNAY)Mr. SLIM/LOSSNAY interlock operation is available by using the optional parts listed below.(1) System

Page 44 - -9 0 1020304046

109492-10 Dip switch and jumper connector functionsEach figure shows the initial factory setting.[1] On remote controller board(1) SW17(Address select

Page 45

5ItemFunctionCapacityTotal inputService Ref.Power supply(phase,cycle,voltage) Input Running current Starting currentExternal finishHeat exchan

Page 46

50(2) SW2 (Address selector)(3) SW3 (Emergency operation switch)(4) SW5 (Model selector)(5) SW6 (Model selector)(6) SW7 (Model selector)Switch to set

Page 47

51J1-6) Switch for set temperature adjustment in HEAT modeDuring HEAT operation, warm air collects near the ceiling. When the indoor unit is installe

Page 48

523. OUTDOOR UNIT CONTROL3-1 Outdoor fan controlThe rotational frequency of outdoor fan is phase-controlled according to the outdoor coil temperature.

Page 49

53(1) Start conditions A. When all of the following conditions are satisfied, defrosting will start. However, when the bypass valve turns OFF,defrosti

Page 50

54(3) Defrost intervalThe defrost interval time is determined as follows.● Initial defrost interval is 50 minutes.● The defrost interval after defrost

Page 51 - 2-11 INDOOR FAN CONTROL

553-7 Service functions(1) Compulsory defrosting1When all of the following conditions are satisfied, pressing SW2 starts the compulsory defrosting.● D

Page 52 - 3. OUTDOOR UNIT CONTROL

569 TROUBLESHOOTINGSymptom Cause Check pointsThe display “CENTRALLYCONTROLLED” on remotecontroller dose not disap-pear.1) Wrong address setting of rem

Page 53

572. SELF DIAGNOSTIC FUNCTION WITH REMOTE CONTROLLER2-1 When malfunction occurs during operationWhen a malfunction occurs, the indoor and outdoor unit

Page 54

58CheckcodeDiagnosis of malfunction Cause Check pointsEOSignal transmitting/receivingerror(Indoor controller does notrespond to remote controllersigna

Page 55

593. SERVICE DATA INDICATION BY SWITCHES ON OUTDOOR CONTROLLER BOARDSetting dip switches SW2 and SW3 on the outdoor controller board enables LED to sh

Page 56 - 9 TROUBLESHOOTING

6ItemFunctionCapacityTotal inputService Ref.Power supply(phase,cycle,voltage) Input Running current Starting currentExternal finishHeat exchan

Page 57

603-1 Outdoor coil temperatureTo obtain data on the outdoor coil temperature, add the number of bits of lighting LED, and see the graph below to find

Page 58

61BlinkingLEDDiagnosis of malfunction Cause Check pointLD1Reversed phase Phases L1, L2, and L3are con-nected improperly.Check the power supply connect

Page 59

626. WRONG WIRING ON SITE6-1 Between remote controller and indoor unitIf the wire is disconnected between the remote controller and the indoor unit, n

Page 60 - <50HZ>

63Vanes do not work.Vane motor does not work.Limit switch does not work.Connector is poorly connected.Vane motor is poorly assembled.Indoor controller

Page 61

64SymptomLOSSNAY control switch does not work.LOSSNAY air speed can not be controlled in interlock opera-tion.LOSSNAY control switch can not work duri

Page 62 - 6. WRONG WIRING ON SITE

6510 SYSTEM CONTROL1 Group control witha single remotecontroller(See page 66.)UnitRemotecontrollerUnit UnitMany units, installed at different locatio

Page 63 - 7. OTHER TROUBLES AND CAUSES

662. GROUP CONTROL WITH A SINGLE REMOTE CONTROLLERA maximum of 50 units can be started in order according to the dip switch settings 2-1 How to wire(1

Page 64

673. REMOTE ON-OFF AND INDIVIDUAL REMOTE CONTROLSThis method is available to control one unit or any number of units.The following operations are ava

Page 65 - 10 SYSTEM CONTROL

68w1 After all units start together, if SW2 is turned OFF, each unit can be individually stopped by each remote controller. w2 After all units stop to

Page 66 - 2-wire cable

695. MULTIPLE REMOTE CONTROL DISPLAYYou can control several units with a multiple remote control display,bywiring an optional multiple display adapter

Page 67 - Figure 6

7ItemFunctionCapacityTotal inputService Ref.Power supply(phase,cycle,voltage) Input Running current Starting currentExternal finishHeat exchan

Page 68 - Remote controller

7011 DISASSEMBLY PROCEDUREOPERATING PROCEDURE PHOTOS&ILLUSTRATIONMetal fixtureScrews1. Removing the lower side of the indoor unit from the instal-

Page 69 - 6. AUTO RESTART FUNCTION

71OPERATING PROCEDURE PHOTOS&ILLUSTRATION(9) Remove the screws of the indoor controller board case,and pull out the indoor controller board case.

Page 70 - 11 DISASSEMBLY PROCEDURE

72OPERATING PROCEDURE PHOTOS8. Removing the lineflow fan and the fan motor(1) Remove the left and right side panels. (2) Remove the grills. (3) Remove

Page 71 - Figure 3

7312 PARTS LISTSTRUCTURAL PARTSPKH-1.6FKA-EPKH-2FKA-E19932410567833Part No.SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyPriceUnitAmountRemarks(D

Page 72 - OPERATING PROCEDURE PHOTOS

Part No.SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyPriceUnitAmountRemarks(Drawing No.)Q,ty/setPKH-1.6 PKH-2FKA-E FKA-ET7W 570 762R01 KV5 114R0

Page 73 - 12 PARTS LIST

75Part No.SpecificationNo.PriceRemarks(Drawing No.)Q,ty/setPKH-1.6 PKH-2FKA-E FKA-ET7W 512 716T7W 517 716R01 588 255R01 J07 202T7W 53J 799T7W 53J 480T

Page 74 - ELECTRICAL PARTS

76ELECTRICAL PARTSPKH-2.5FKA-EPKH-3FKA-EPKH-4FKSA-E51331107211832203335282730 23 241715 362969138 37·3816212114221416192526Part No.SpecificationNo.Wir

Page 75

77Part No.No.PriceRemarks(Drawing No.)Q,ty/setPKH-2.5PKH-3 PKH-4FKA-E FKA-E FKSA-ER01 Z61 102R01 KV5 102——R01 12G 529R01 16G 529R01 12G 223———R01 12G

Page 76

78Part number that are circled are not shown in the figure.Part No.No.PriceRemarks(Drawing No.)R01 12G 661R01 12G 662R01 12G 691R01 16G 692R01 A17 500

Page 77

7913 OPTIONAL PARTS2-2 Feature of program timer(1) Daily timer functionDaily timer can be set in 30 minutes units for up to 24 hours.Each unit can be

Page 78 - STRUCTURAL PARTS

8ItemFunctionCapacityTotal inputService Ref.Power supply(phase,cycle,voltage) Input Running current Starting currentExternal finishHeat exchan

Page 79 - 13 OPTIONAL PARTS

802-3. How to connect program timer(1) Install the program timer next to the remote controller the same way as the remote controller is installed.(2)

Page 80 - 3. TIMER ADAPTER

8112345BRNREDORNYLWGRNBACKACTIVEBYPASSPOWERON/OFFDUALCENTRALAHEADMITSUBISHI ELECTRICENGAGEDGROUPACTIVE BYPASSGROUPSELECTIONPROGRAMTIMERCONTROLLERO

Page 81 - MITSUBISHI ELECTRIC

82BACKACTIVEBYPASSPOWERON/OFFDUALCENTRALAHEADENGAGEDGROUPACTIVE BYPASSGROUPSELECTIONPROGRAMTIMERCONTROLLEROPERATIONDUAL CENTRAL1234567891010 9

Page 82 - 10 9 8 7 6 5 4 3 2 1

836. PROGRAM TIMER ADAPTERThis adapter is needed when a program timer(PAC-SC32PTA)or a centralized remote controller(PAC-805RC)is used.6-1 Parts inclu

Page 83 - 6. PROGRAM TIMER ADAPTER

7. DRAIN PUMP (Only for PKH-2.5FKA-E / PKH-3FKA-E / PKH-4FKSA-E). HEAD OFFICE MITSUBISHI DENKI BLDG.MARUNOUCHI TOKYO100-8310 TELEX J24532 CABLE MELCO

Page 84 - Part No. PAC-SE89DM-E

93DATA1. PERFORMANCE DATA1) COOLING CAPACITY<1>PKH-1.6FKA-EOutdoor intake air °C DB20 25 30IndoorIntake air°C DBIndoorIntake air°C WB20202022222

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