Mitsubishi Mr.Slim PLH-AAK Service Manual

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TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
No. OC360
NOTE:
• This manual does not
cover outdoor units.
When servicing outdoor
units, please refer to the
outdoor unit`s service
manual together with this
manual.
CONTENTS
1. REFERENCE MANUAL ······································2
2. PART NAMES AND FUNCTIONS ···················3
3. SPECIFICATIONS············································6
4. DATA ······························································14
5. OUTLINES AND DIMENSIONS ·····················28
6. WIRING DIAGRAM ········································31
7. REFRIGERANT SYSTEM DIAGRAM············32
8. TROUBLESHOOTING ···································34
9. FUNCTION SETTING·····································50
10. 4-WAY AIR FLOW SYSTEM ··························57
11. SYSTEM CONTROL ······································62
12. DISASSEMBLY PROCEDURE ······················76
13. PARTS LIST ···················································79
14. OPTIONAL PARTS ········································84
Indoor unit
[Model names] [Service Ref.]
PLH-3AAK
PLH-3AAK
PLH-4AAK
PLH-4AAK
PLH-5AAK
PLH-5AAK
PLH-6AAK
PLH-6AAK
PLH-3AAKH
PLH-3AAKH
PLH-4AAKH
PLH-4AAKH
PLH-5AAKH
PLH-5AAKH
PLH-6AAKH
PLH-6AAKH
February 2006
INDOOR UNIT
WIRED REMOTE
CONTROLLER
WIRELESS REMOTE
CONTROLLER
ON/OFF TEMP
ON/OFF
TEMP.
Model name
indication
OC360--1.qxp 06.2.24 1:56 PM Page 1
Page view 0
1 2 3 4 5 6 ... 85 86

Summary of Contents

Page 1 - February 2006

TECHNICAL & SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSNo. OC360NOTE:• This manual does notcover outdoor units.When servicing outdoorunit

Page 2 - REFERENCE MANUAL

10Cooling 42,30012,4004.510.301.432.0UNIT : 840(33-1/16)UNIT : 840(33-1/16)UNIT : 298(11-3/4)UNIT : 30(66) [32(71)]4.216.8953Heating 47,800[58,000]14,

Page 3 - PART NAMES AND FUNCTIONS

11Cooling w1/w2 37,500/44,40011,000/13,0006.78/5.580.261.242.0UNIT : 840(33-1/16)UNIT : 840(33-1/16)UNIT : 298(11-3/4)UNIT : 30(66)6.52/5.3219.23/16.2

Page 4 - FUNCTION

12PLH-6AAK(H)Cooling 47,80014,0005.070.341.642.0UNIT : 840(33-1/16)UNIT : 840(33-1/16)UNIT : 298(11-3/4)UNIT : 32(71)[34(75)]4.737.7474Heating 54,900[

Page 5 - ON/OFF TEMP

13PLH-6AAKCooling w1/w2 45,700/51,90013,400/15,2007.32/6.150.281.342.0UNIT : 840(33-1/16)UNIT : 840(33-1/16)UNIT : 298(11-3/4)UNIT : 32(71)7.04/5.8720

Page 6 - SPECIFICATIONS

144DATA1. PERFORMANCE DATA [50Hz]1) COOLING CAPACITY(1) PLH-3AAK(H)CA : Capacity (W) SHC : Sensible heat capacity (W)P.C.

Page 7

15COOLING CAPACITY(2)PLH-3AAK(H)Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 8

16COOLING CAPACITY(3)PLH-4AAK(H)Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 9

17COOLING CAPACITY(4)PLH-4AAK(H)Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 10 - Service Ref

18COOLING CAPACITY(5)PLH-5AAK(H)Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 11

19COOLING CAPACITY(6)PLH-5AAK(H)Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 12

21REFERENCE MANUALService Ref. Service Manual No.PUH-3VKA2.TH-APUH-3YKA1.TH-APUH-4YKSA1.TH-APUH-5/6YKSA3.TH-APUH-3VKA.THPUH-3YKA.THPUH-4/5/6YKSA.THPUH

Page 13

20COOLING CAPACITY(7)PLH-6AAK(H)Outdoor intake air D.B.(°C)20 25 30IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 14 - 1. PERFORMANCE DATA [50Hz]

21COOLING CAPACITY(8)PLH-6AAK(H)Outdoor intake air D.B.(°C)35 40 45IndoorIntake airD.B.(°C)IndoorIntake airW.B.(°C)20202222222424242426262626272727272

Page 15 - PLH-3AAK(H)

22Cooling capacity correction factorsRefrigerant piping length(one way)5m1.001.001.001.0010m0.9810.9890.9810.97515m0.9680.9800.9680.95520m0.9520.9700.

Page 16 - PLH-4AAK(H)

23P.C.4.034.144.264.404.814.935.085.256.116.276.466.676.736.917.127.35CA65897058755480769018966010339110541070711469122751312412518134101435215345P.C.

Page 17 - COOLING CAPACITY(4)

24Input (kW)Current (A)Starting current (A)Input (kW)Current (A)Starting current (A)ModeCapacity (W)Total Input (kW)IndoorOutdoorPLH-3AAK(H)Service Re

Page 18 - PLH-5AAK(H)

25CapacityInputIndoor unit Service Ref.Phase, HzVoltsAmperesOutdoor unit Service Ref.Phase,HzVoltsAmperesDischarge pressureSuction pressureDischarge t

Page 19 - COOLING CAPACITY(6)

2690807060504030201063 125 250 500 1000 2000 4000 8000APPROTIMATETERESHOLD OFREARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-20NC-70OCTAVE BAND SOUND

Page 20 - PLH-6AAK(H)

27UNIT1.5mMICROPHONECEILINGAmbient temperature 27:Test conditions are based on JIS Z8731OC360--1.qxp 06.2.24 1:56 PM Page 27

Page 21 - COOLING CAPACITY(8)

285OUTLINES AND DIMENSIONSUnit : mmAir outlet holeVane motorAuto vaneDrain holeGrilleDrain pipeVP-25connection(O.D.{32)Branch duct hole(Cut out hole)C

Page 22 - 2. PERFORMANCE CURVE

29WIRED REMOTE CONTROLLERUnit : mm13012019OC360--1.qxp 06.2.24 1:56 PM Page 29

Page 23 - 1) COOLING CAPACITY(1)

32PART NAMES AND FUNCTIONS● Operation buttonsPAR-21MAAON/OFFFILTERCHECKOPERATIONCLEARTESTTEMP.MENUBACK DAYMONITOR/SETCLOCKON/OFFSet Temperature button

Page 24 - 4. ELECTRICAL DATA

30WIRELESS REMOTE CONTROLLERUnit : mm159.3555819OC360--1.qxp 06.2.24 1:56 PM Page 30

Page 25 - 5. STANDARD OPERATION DATA

316WIRING DIAGRAMPLH-3AAK PLH-4AAK PLH-5AAK PLH-6AAKPLH-3AAKH PLH-4AAKH PLH-5AAKH PLH-6AAKH321321531MFFAN(WHT)REDWHTBLKBLKX1X4X1X4CBCR31DPD.U.MCNP(BLU

Page 26

32REFRIGERANT SYSTEM DIAGRAM7Indoor unitIndoor heat exchangerRefrigerant pipe(option)15.88mm({5/8")(with heat insulator)Flexible tubeBall valveS

Page 27 - MICROPHONE

33PLH-5AAK(H)/PUH-5YKSA.TH · PUH-5YKSA3.TH-APLH-6AAK(H)/PUH-6YKSA.TH · PUH-6YKSA3.TH-AIndoor unitIndoor heat exchangerRefrigerant pipe(option)19.05mm

Page 28 - OUTLINES AND DIMENSIONS

348TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged an

Page 29 - WIRED REMOTE CONTROLLER

35[Procedure]1. Press the CHECK button twice.2. Press the temperaturebuttons.3. Point the remote controller at the sensor on the indoor unit andpress

Page 30 - WIRELESS REMOTE CONTROLLER

36SymptomCauseWired remote controllerOn the wireless remote controller with condition above, following phenomena takes place.• No signals from the rem

Page 31 - WIRING DIAGRAM

378-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeMeaning of

Page 32 - REFRIGERANT SYSTEM DIAGRAM7

38<Heating mode>When 10 seconds have passed after thecompressor starts operation and the hotadjustment mode has finished, the unit isdetected as

Page 33

39Error CodeMeaning of error code and detection method CauseCountermeasureE0orE4Remote controller transmissionerror(E0)/signal receiving error(E4)1 Ab

Page 34 - TROUBLESHOOTING

4● DisplayFor purposes of this explanation,all parts of the display are shownas lit. During actual operation, onlythe relevant items will be lit.˚F˚C˚

Page 35 - TEST RUN

40Error CodeMeaning of error code and detection method CauseCountermeasureFbAbnormality of indoor controller boardAbnormal if data cannot be normally

Page 36

418-4. TROUBLESHOOTING BY INFERIOR PHENOMENA• When LED1 on indoor controller board is also off.1 Power supply of 220~240V AC is not supplied toindoor

Page 37

42(3)Upward/downward vane performance failure1 The vane is not downward during defrosting andheat preparation and when the thermostat is OFF inHEAT mo

Page 38

ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKTEST RUN 3,4726A51 Turn on the power to the unit at least 12 hours bef

Page 39

448-6. HOW TO CHECK THE PARTSPLH-3AAK PLH-4AAK PLH-5AAK PLH-6AAKPLH-3AAKH PLH-4AAKH PLH-5AAKH PLH-6AAKHParts name Check pointsDisconnect the connector

Page 40

4501020304050-20 -10 0 10 20 30 40 50< Thermistor for lower temperature >Temperature (:)Resistance (K")<Thermistor Characteristic graph&

Page 41

468-7.TEST POINT DIAGRAM8-7-1. Power boardPLH-3AAK(H) PLH-4AAK(H) PLH-5AAK(H) PLH-6AAK(H)CNSKConnect to the indoor controller board(CNDK)Between 11

Page 42 - 8-5-1. Before test run

478-7-2. Indoor controller board PLH-3AAK(H) PLH-4AAK(H) PLH-5AAK(H) PLH-6AAK(H)CN2DConnect to the indoorpower board (CN2S)(12.5~13.7V DC)CNDKC

Page 43 - Operation lamp

4848SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsSW5SystemsettingsCapacitysettingsPair numbersetting withwireless remo

Page 44 - Fan motor

498-9 OUTDOOR UNIT SERVICE FUNCTIONS (OUTDOOR CONTROLLER BOARD)(1) Compulsory defrosting1When all of the following conditions are satisfied, pressing

Page 45 - 0=6.0k' ±5%

5ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKMODEL SELECTNOT AVAILABLECHECKTEST RUN˚CAMPMAMPMVANE CONTROL buttonUs

Page 46 - 8-7.TEST POINT DIAGRAM

509FUNCTION SETTINGFunction SettingsNo.ModeNo.SettingInitial setting (Factory setting)- : Not available4-Way cassetteCeilingconcealedCeiling suspended

Page 47

51Rotation setting (Function setting mode No.20)Function settingFeatures Indoor controller boardMode No.This system can correspond only by the pattern

Page 48

526 Select mode No. 02 (room temperature detection position).7 Select setting No. 03 (remote controller fixed). (Use F and G.)8 Enter the sett

Page 49

53[Operating Procedure]1 Check the setting items provided by function selection.If settings for a mode are changed by function selection, the function

Page 50 - FUNCTION SETTING

54By setting unit number with the button, specified indoor unit starts performing fan operation. Detect which unit is assigned to which numbe

Page 51 - Mode number

559-2. FUNCTION SELECTION OF REMOTE CONTROLLERThe setting of the following remote controller functions can be changed using the remote controller func

Page 52

56OFFon1on2OFFONOFFONOFFOFFCALL-ONOFFONOFF:°FPAR-21MAAON/OFF FILTERCHECKOPERATIONCLEARTESTTEMP.MENUBACK DAYMONITOR/SETCLOCKON/OFFFEGCDHBAIGGGGGGEEGGGG

Page 53 - [Operating Procedure]

574-WAY AIR FLOW SYSTEM101. Placement of the air outlets• For this grille, the blowout direction comes in 11 patterns.Also,by unit function setting by

Page 54

58Static pressure [Pa]Air flow [m3/min]2 intakes1 intake50-50-100-150-20001 2 3 4 5 6Static pressure [Pa]Air flow [m3/min]2 intakes1 intake50-50-100-1

Page 55

595. BRANCH DUCT(Installation atsite)Discharge by branch duct becomes possible by installing a branch duce at site. Knockout holes on the wall panel o

Page 56 - Flowchart of Function Setting

6SPECIFICATIONS3PLH-3AAK(H)Cooling 26,3007,7003.320.170.811.00UNIT : 840(33-1/6)UNIT : 840(33-1/6)UNIT : 258(10-1/8)UNIT : 24(53) [26(57)]3.1513.82/5.

Page 57 - 4-WAY AIR FLOW SYSTEM

606. Air flow & Static pressure characteristics of Branch Duct (Air flow( Fan speed) at “Standard”)Staticpressure[Pa]Air flow [m3/min]302010012345

Page 58 - Taking air into the unit

61Staticpressure[Pa]Air flow [m3/min]30405060708090100201001234567891011HiLoStaticpressure[Pa]Air flow [m3/min]30405060708090100201001234567HiLoStatic

Page 59

62SYSTEM CONTROL1111-1. VARIETY OF SYSTEM CONTROL FUNCTIONSSystem Name System Diagram FeaturesParts Required in Addition to Standard SystemComponents

Page 60

63OutdoorunitIndoorunitSubMainRemoteControllerSystem Name System Diagram FeaturesParts Required in Addition to Standard SystemComponents (Indoor/Outdo

Page 61

6411-2. ONE REMOTE CONTROLLER (STANDARD) OPERATION(1) One Wired Remote Controller(OC: Outdoor unit IC: Indoor unit R: Remote controller (for wir

Page 62 - SYSTEM CONTROL11

6511-3. TWO-REMOTE CONTROLLER OPERATION(1) Two Wired Remote Controllers(R: Wired remote controller)Slim Air Conditioner SystemStandard 1:1 Simultaneou

Page 63 - Controller

662.Connecting the remote control interface with each system(For details on each system, see the relevant instruction manual.)• Replace the interface

Page 64

67Use as a Wired Remote Control (Using the MA Remote Controller)Note:1. Be sure the Auto Heating/Cooling Display Setting on the MA remote controller i

Page 65 - (R: Wired remote controller)

68SW501: Settings to accommodate MA remote controller and settings to accommodate outdoor unitsSW No.No. 1No. 2No. 3No. 4Functions OFF ON CommentsOnly

Page 66 -

69* Fan speed 2 step model : An actual fan speed is 2 step though the display of remote controller becomes 4 step or 3 step.3. Test Run (Check Operati

Page 67

7Service Ref.Power supply(phase, cycle,voltage)External finishHeat exchangerFanBooster heaterOperation control & ThermostatNoise level(Low-High)Un

Page 68

70 When Mounting Directly to a WallMount the interface unit case to the wall using the mountingscrews.Interface casemounting screws Mountingscrews W

Page 69

7111-5. POWER OUTAGE AUTOMATIC RECOVERY OPERATION• Whenever a power outage or switching of the power supply causes the power supply of an operating ai

Page 70 - 40 mm or more

72Note: When using group address, connect to refrigerant address "0" on the inside.Control circuitpower supplyDedicated short circuit preven

Page 71

7311-8. OBTAINING REMOTE DISPLAYUse the A control operating display kit (PAC-SF40RM-E) to provide operation/error non-voltage contact output and on/of

Page 72

74(2). Basic pattern for timer controlUse a no-voltage contact point output timer (one that has separate circuits for the load side and timer power su

Page 73

7511-13. MULTIPLE REMOTE CONTROL DISPLAYYou can control several units with a multiple remote control display, bywiring an optional multiple display ad

Page 74 - ■ Lossnay operation

Bell mouthPhoto 1ScrewsRoomtemperaturethermistorAir intake grille7612DISASSEMBLY PROCEDUREOPERATING PROCEDURE PHOTOS&ILLUSTRATIONS1. Removing the

Page 75 - <Wiring diagram>

77OPERATING PROCEDUREPHOTOS&ILLUSTRATIONS5. Removing the pipe temperature thermistor(1) Remove the bell mouth.(See photo 2)(2) Remove the electric

Page 76 - DISASSEMBLY PROCEDURE

78OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS9. Removing the heat exchanger(1) Remove the panel. (See photo 5)(2) Remove the bell mouth. (See photo 1

Page 77 - PHOTOS&ILLUSTRATIONS

7913 PARTS LIST1132345614121110987GEARGEAR(VANE)VANEBUSHVANEMOTORON/OFF TEMPMODEL SELECTNOT AVAILABLECHECKTEST RUN˚CAMPMAMPMON/OFF CENTRALLY CONTROL

Page 78 - Photo 10

8Cooling 33,1009,7003.460.261.252.0UNIT : 840(33-1/6)UNIT : 840(33-1/6)UNIT : 298(11-3/4)UNIT : 30(66)[32(71)]3.205.2440Heating 35,500[44,400]10,400[1

Page 79 - PLP-6AAL

80No.Parts No.Parts NameQ'ty / setPLH-AAK346WiringDiagramSymbolRecom-mendedQ'tyUnitAmountPrice123456789101112BASEBASELEGLEGTURBO FANTURBO FA

Page 80

81FUNCTIONAL AND STRUCTURE PARTSPLH-3AAKHPLH-4AAKHPLH-5AAKHPLH-6AAKH3765421161514131091112THERMAL FUSEHEATER THERMALSWITCHPIPE TEMPERATURE THERMISTORS

Page 81 - PLH-6AAKH

82No.Parts No.Parts NameWiringDiagramSymbolRecom-mendedQ'tyUnitAmountPrice1234567891011121314151617DRAIN PANDRAIN PANDRAIN PANDRAIN SOCKETDRAIN P

Page 82

83FUNCTIONAL AND STRUCTURE PARTSPLH-3AAKHPLH-4AAKHPLH-5AAKHPLH-6AAKHNo.Parts No. Parts NameWiringDiagramSymbolRecom-mendedQ'tyUnitPrice1234567891

Page 83

84OPTIONAL PARTS14Note 1. How to connect refrigerant pipes.Factory supplied optional refrigerant pipings contain refrigerant at the above atmospheric

Page 84 - 3. REMOTE ON/OFF ADAPTER

85PAC-SG06SP-EPLH-3/4/5/6AAK(H)Part No.Applicable Service Ref.8. AIR OUTLET SHUTTER PLATE (20set, 2pcs/set)PAC-SG03TM-EPLH-3/4/5/6AAK(H)Part No.Applic

Page 85 - (PAC-SG03TM-E is needed)

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN© Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD.Distributed in

Page 86

9Cooling w1/w2 33,800/37,4009,900/10,9505.26/4.930.251.192.0UNIT : 840(33-1/6)UNIT : 840(33-1/6)UNIT : 298(11-3/4)UNIT : 30(66)5.01/4.1414.14/11.8169H

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