Mitsubishi PKA-RP50GAL Service Manual

Browse online or download Service Manual for Split-system air conditioners Mitsubishi PKA-RP50GAL. Mitsubishi PKA-RP50GAL Service manual User Manual

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SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES
......................................
2
2. REFERENCE MANUAL
.......................................
2
3. SAFETY PRECAUTION
.......................................
3
4. PART NAMES AND FUNCTIONS
........................
7
5. SPECIFICATIONS
................................................
9
6. NOISE CRITERION CURVES
............................
11
7. OUTLINES AND DIMENSIONS
.........................
12
8. WIRING DIAGRAM
.............................................
13
9.
REFRIGERANT SYSTEM DIAGRAM
.........................
14
10. TROUBLE SHOOTING
.......................................
15
11. SPECIAL FUNCTION
.........................................
30
12. DISASSEMBLY PROCEDURE
...........................
33
13. PARTS LIST
........................................................
37
14. RoHS PARTS LIST
.............................................
40
Indoor unit
[Model names]
PKA-RP35GAL
PKA-RP50GAL
[Service Ref.]
PKA-RP35GAL
PKA-RP35GAL#1
PKA-RP50GAL
PKA-RP50GAL#1
Indoor unit
No.OC330
REVISED EDITION-B
Remote controller
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
Model name
indication
PKH-P35GALH
PKH-P50GALH
PKH-P35GALH
PKH-P50GALH
May 2008
Revision :
• PKA-RP35·50GAL#1 are
added in REVISEDEDITION-B
.
• Some discriptions have been
modified.
Please void OC330
REVISED EDITION-A.
Note :
This manual describes only
service data of the indoor
units.
• RoHS compliant products
have <G> mark on spec
name plate.
For servicing of RoHS
compliant products, refer to
the RoHS Parts List.
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Summary of Contents

Page 1 - SERVICE MANUAL

SERVICE MANUALCONTENTS1. TECHNICAL CHANGES... 22. REFERENCE MANUAL... 23. SAFET

Page 2 - REFERENCE MANUAL

10Single phase, 50Hz, 230VMunsell 0.70Y8.59/0.97Plate fin coilLine flow (direct) x 10.0309-10-11-12(318-353-388-424)0(direct blow)<0.73>Wireless

Page 3 - SAFETY PRECAUTION

11116 NOISE CRITERION CURVES90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30N

Page 4

127OUTLINES AND DIMENSIONSINDOOR UNIT PKH-P35GALH PKA-RP35GAL PKA-RP35GAL#1 PKH-P50GALH PKA-RP50GAL PKA-RP50GAL#1Unit : mmBYOFFON STANDHEATC

Page 5 - [1] Cautions for service

13INTAKECN20(RED)LIQUIDCN21(WHT)PIPECN29(BLK)1 21 21 21 31 31 3 1 2TH5TH1TH2REMOCONCN22(BLU)1 221TB5R.BTB621TRANSMISSION WIRES DC12VSWEONOFFSW2 SW1LED

Page 6 - [3] Service tools

149REFRIGERANT SYSTEM DIAGRAMPipe temperature thermistor/liquid(TH2)Distributorwith strainer#50Condenser/evaporatortemperature thermistor(TH5)Room tem

Page 7 - 4 PART NAMES AND FUNCTIONS

1510 TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged

Page 8 - ON/OFF TEMP

16• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before c

Page 9 - SPECIFICATIONS

17[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial 2 beeps to confirm the

Page 10

18•If the unit cannot be operated properly after test run, refer to the following table to find the cause.SymptomCauseWired remote controller LED 1, 2

Page 11 - 6 NOISE CRITERION CURVES

1910-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeA

Page 12 - OUTLINES AND DIMENSIONS

212-1. OUTDOOR UNIT’S SERVICE MANUAL2-2. TECHNICAL DATA BOOK2REFERENCE MANUALTECHNICAL CHANGESPKA-RP35GAL PKA-RP35GAL#1PKA-RP50GAL PKA-RP50GAL#1INDOOR

Page 13 - WIRING DIAGRAM

20Error CodeAbnormal point and detection method CauseCountermeasureP6Freezing/overheating protection is work-ing1 Freezing protection (Cooling mode)Th

Page 14 - REFRIGERANT SYSTEM DIAGRAM

21Error CodeAbnormal point and detection method CauseCountermeasureP9Pipe temperature thermistor / Condenser-Evaporator (TH5)1 The unit is in 3-minute

Page 15 - 10 TROUBLESHOOTING

22E6E7Error CodeAbnornal point and detection method CauseCountermeasureFbE1orE2PA Forced compressor stop (due to water leakage abnormality)1 When the

Page 16 - [Procedure]

2310-4. TROUBLESHOOTING BY INFERIOR PHENOMENA Note: Refer to the manual of outdoor unit for the detail of remote controller. (For the separ

Page 17 - Beep Beep

24Note: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane performance failure1 The vane is

Page 18

2510-5. EMERGENCY OPERATION 10-5-1. When wireless remote controller troubles or its battery is exhausted 1. Emergency operation is available in such

Page 19

26132231RedWhiteBlackRelay connectorProtectorOFF:125±5°CON :79±15°COrangeRedPinkYellow Brown BlueMParts name Check pointsMeasure the resistance

Page 20

2710-7. TEST POINT DIAGRAM10-7-1. Indoor controller boardPKA-RP35GAL PKA-RP35GAL#1 PKH-P35GALHPKA-RP50GAL PKA-RP50GAL#1 PKH-P50GALHCN2DConnect to

Page 21

2810-7-2. Indoor power boardPKA-RP35GAL PKA-RP35GAL#1 PKH-P35GALHPKA-RP50GAL PKA-RP50GAL#1 PKH-P50GALHCNSKConnect to the indoor controller board (CNDK

Page 22

29SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsCapacitysettingsPair numbersetting withwirelessremotecontrollerFor serv

Page 23

3Cautions for units utilizing refrigerant R407C3-2. CAUTIONS RELATED TO NEW REFRIGERANTDo not use the existing refrigerant piping.The old refrigerant

Page 24

3011SPECIAL FUNCTIONNote:· When the uint is restarted to operate after turning off the power or OFF operation, the unit which was operating will start

Page 25 - 10-5. EMERGENCY OPERATION

313111-1-2. How to set rotation function(Back-up function, 2nd stage cut-in function)You can set these functions by wired remote controller.(Maintenan

Page 26 - Vane motor

32(2) Setting method of each function by wired remote controllerB: Refrigerant addressC: Data display areaD: Request code display areaTESTCHECKFILTER

Page 27

333312DISASSEMBLY PROCEDUREOPERATION PROCEDUREPHOTOS & ILLUSTRATION1. REMOVE THE LOWER SIDE OF THE INDOOR UNIT FROM THE INSTALLATION PLATE. (1) R

Page 28 - 10-7-2. Indoor power board

34OPERATION PROCEDUREPHOTOS & ILLUSTRATION(Photo 5)(Photo 6)(Photo 7)(Photo 8) 8. REMOVING THE ELECTRICAL PARTS BOX (1) Remove the terminal block

Page 29

3510. REMOVING THE LINE FLOW FAN (1) Remove the terminal block cover. (2) Remove the front panel.(see the photo 1) (3) Remove the electrical parts

Page 30 - Operation pattern

36 13. REMOVING the SIGNAL RECEIVING P.C. BOARD (1) Remove the terminal block cover. (2) Disconnect the connector <yellow> for the wireless

Page 31

3737STRUCTURAL PARTSPKH-P35GALH, PKA-RP35GALPKH-P50GALH, PKA-RP50GAL1123456789101112131415BACK PLATECORNER COVERUNDER COVERFRONT PANELSCREW CAPVANE SL

Page 32 -   

38R01 E48 480T7W E56 480R01 09Y 114R01 07Y 114R01 07Y 102R01 005 103R01 07Y 106T7W A00 675R01 07Y 524R01 07Y 527R01 07Y 530R01 09Y 038R01 07Y 038R01 0

Page 33 - DISASSEMBLY PROCEDURE

39—T7W A14 716T7W E23 716R01 588 255T7W E40 310——R01 E02 313R01 E02 239—R01 71G 215—R01 E58 202T7W E05 202R01 E02 202R01 07Y 130R01 64K 700T7W E13 300

Page 34 - PHOTOS & ILLUSTRATION

4[2] Refrigerant recharging (1) Refrigerant recharging process 1Direct charging from the cylinder. ·R407C cylinder are available on the market

Page 35

40R01 E70 480T7W H36 480R01 E21 114R01 E22 114R01 08Y 102R01 E04 103R01 08Y 106T7W A01 675R01 08Y 524R01 08Y 527R01 08Y 530R01 10Y 038R01 08Y 038R01 0

Page 36

4141From the preceding page.Part number that is circled is not shown in the figure.No.Parts No. Parts NameSpecifi cationsPKH- PKA-Remarks(Drawing No.)W

Page 37 - PKH-P50GALH, PKA-RP50GAL

42STRUCTURAL PARTSPKH-P35GALH, PKA-RP35GAL, PKA-RP35GAL#1PKH-P50GALH, PKA-RP50GAL, PKA-RP50GAL#1141314 151223687911510No.Parts No. Parts NameSpe

Page 38 - ELECTRICAL PARTS

43Downloaded from AC-Manual.com Manuals

Page 39 - RP35 / RP50

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANCCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Distributed in

Page 40 - 14 RoHS PARTS LIST

5Cautions for units utilizing refrigerant R410ACAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the inside and outside of r

Page 41

6No. Tool name Specifications1Gauge manifold·Only for R410A·Use the existing fitting specifications. (UNF1/2)·Use high-tension side pressure of 5.3MPa

Page 42

774 PART NAMES AND FUNCTIONS Indoor UnitAir intakeAir intake grilleFilterAir outletGuide vaneAuto vaneDownloaded from AC-Manual.com Manuals

Page 43

8 Wireless remote controller When cover is open.ON/OFF TEMPFANVANETEST RUNAUTO STOPAUTO STARThminLOUVERMODECHECKRESETSET CLOCKMODEL SELECTNOT AVAIL

Page 44

995SPECIFICATIONSkWAAkW*/min(CFM)Pa(mmAq)dBmm(in.)mm(in.)mm(in.)mm(in.)kg(lbs)Service Ref.ModePower supply(phase, cycle, voltage) Input Running cur

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