Mitsubishi MR-260U User Manual

USA-E99981-151-C

viii CAUTION (6) Maintenance, inspection and part replacement Always backup the servo drive unit programs and parameters before starting mainten

8. Selection of Capacity I - 72 8.2 Selection of leakage breaker As a PWM-controlled higher harmonic chopper current flows into the AC servo/sp

8. Selection of Capacity I - 73 8.3 Noise filter (1) Selection If the radio noise needs to be reduced, select a noise filter from the followin

8. Selection of Capacity I - 74 (4) Filter dimensions CCBFGEDDHILF-300 SeriesIN NameplateA (mm) Model A B C D E F G H I LF-330 180 17

8. Selection of Capacity I - 75 8.4 Selection of power supply capacity The actually required power supply capacity is calculated with the follo

8. Selection of Capacity I - 76 8.5 Selection of wire size (1) Recommended power lead-in wire size Select the wire size based on the power s

8. Selection of Capacity I - 77 (4) Wire size for L11, L21 link bar Regardless of the power supply unit and drive unit capacity, the wire size m

8. Selection of Capacity I - 78 (b) The I1 to I4 values are actually obtained with the following equation: (I1 to I4) = Motor output current ×

8. Selection of Capacity I - 79 (d) A selection example is shown below. Drive unit Motor Motor output current C1-SP-75 SJ-7.5A Substitute 40

8. Selection of Capacity I - 80 (7) Select the wire size as follows for EC Directives compliance. (The sizes are all mm2 units.) The wire types

8. Selection of Capacity I - 81 8.6 Selection of AC reactor, contactor and CB (a) Select the AC reactor, contactor and CB from the following t

ix Compliance to European EC Directives 1. European EC Directives In the EU Community, the attachment of a CE mark (CE marking) is mandatory to ind

8. Selection of Capacity I - 82 (b) Select the batch contactor as follows when using two or more power supply units. Contactor Total input curr

8. Selection of Capacity I - 83 [Reference for contactor selection] Mitsubishi Electric contactor S-N11 type AC operati

8. Selection of Capacity I - 84 [Reference for CB selection] • CB made by Mitsubishi Electric Frame A 30 50 60 100 225 400 600 800 Model N

8. Selection of Capacity I - 85 Frame A 30 50 60 100 225 400 600 800 Model NF-30CS NF50-CP NF60-CP NF100-CP NF225-CP NF400-CS NF600-CS NF8

II. MDS-C1-CV Power Regeneration Type Power Supply Section

1. Power Regeneration Type Power Supply II – 1 1. Power Regeneration Type Power Supply ...

1. Power Regeneration Type Power Supply II – 2 1. Power Regeneration Type Power Supply 1.1 C1-CV Outline The unit outline, excluding the fins

1. Power Regeneration Type Power Supply II – 3 1.3 List of unit models and outlines (1) List of units Outline No. Model Capacity (kW) Weight

x (3) Power supply (a) Use the servo/spindle drive unit under the Overvoltage Category III conditions stipulated in IEC60664. (b) Do not omit the ci

1. Power Regeneration Type Power Supply II – 4 (3) Unit detailed outline dimension drawing C1-CV-37 -55 -75 Rectangular holes3423609

1. Power Regeneration Type Power Supply II – 5 Rectangular holes34236091422 - M5 screwsInstallation hole

1. Power Regeneration Type Power Supply II – 6 (4) CN23 connector layout drawing The position of the CN23 connector has been changed as shown b

1. Power Regeneration Type Power Supply II – 7 1.4 List of specifications Power supply unit MDS-C1-CV Series Model MDS-C1-CV- 37 55 75 1

1. Power Regeneration Type Power Supply II – 8 External contactor The unit can be used without the contactor. However, use of the contactor is r

1. Power Regeneration Type Power Supply II – 9 1.5 Hardware and parameter setting (1) Hardware settings Set the rotary switch (SW1) as shown

1. Power Regeneration Type Power Supply II – 10 1.6 Status display WARNING 1. Do not touch the switches with wet hands. Failure to observe

1. Power Regeneration Type Power Supply II – 11 1.7 List of alarms and warnings CAUTION When an alarm occurs, remove the cause of the alarm,

1. Power Regeneration Type Power Supply II – 12 (Note 1) With alarm "73", to prevent immediately resumption of operation from the ove

1. Power Regeneration Type Power Supply II – 13 1.8 Explanation of connectors and terminal block Name Application Remarks Connector CN4 C

xi Instruction Manual for Compliance with UL/c-UL Standard The instruction of UL/c-UL listed products is described in this manual. The descriptions

1. Power Regeneration Type Power Supply II – 14 1.9 Power supply external emergency stop function (1) Outline The external emergency stop sig

1. Power Regeneration Type Power Supply II – 15 (3) Connection CN23CN424V31RGSWCN23C1-CVC1-SP/V1/V2C1-CVCN4NCCN1A∗The current tha

1. Power Regeneration Type Power Supply II – 16 (5) Example of emergency stop circuit (a) Outline of function The power supply unit's ex

1. Power Regeneration Type Power Supply II – 17 1.10 Main circuit connection WARNING Ground the servo drive unit and servomotor with Class

1. Power Regeneration Type Power Supply II – 18 Precautions for connections (1) The wires and crimp terminals will differ according to the cap

III. MDS-C1-Vx Servo System Section

1. Outline III – 1 1. Outline ...

1. Outline III – 2 1. Outline (1) High performance High-performance servo control equivalent to the high gain drive unit (B-V14/V24) is mounte

2. Motor III – 3 2. Motor ...

xii 2. Operation surrounding air ambient temperature The recognized operation ambient temperature of each units are as shown in the table below. The

2. Motor III – 4 2. Motor 2.1 Outline The following motor series are compatible with MDS-C1-Vx Series. (1) HC Series • By incorporating a

2. Motor III – 5 2.2 Model configuration (1) HC Series HC (e) (d) (c)(b) (a) B With magnetic brake (b) Magnetic brake None None Magnetic br

2. Motor III – 6 (2) HA Series HA — D5 : IP65 D7 : IP67 No symbol : IP54 (Note that the 11K2

2. Motor III – 7 2.3 Main equipment list (1) HC motor main equipment Maximum speed 2000r/min 3000r/min Motor model Item HC52 HC102 HC152 H

2. Motor III – 8 2.4 Specifications list (1) HC Series HC Series （2000r/min rating） INC specifications: HC ∗∗-E51/-E42, ABS specifications

2. Motor III – 9 HC Series （3000r/min rating） INC specifications: HC∗ ∗ -E51/-E42, ABS specifications: HC∗ ∗ -A51/-A42 Motor model HC53 HC103

2. Motor III – 10 HC∗ ∗ R Series （3000r/min rating） INC specifications: HC∗ ∗ R-E51/-E42/-E33, ABS specifications: HC∗ ∗ R-A51/-A42/-A33 Motor

2. Motor III – 11 (2) HA Series Standard motor data sheet (2000 r/min) Item Symbol Unit HA40N HA80N HA100N HA200N HA300N HA700N HA900N Nominal

2. Motor III – 12 Standard motor data sheet (3000 r/min) Item Symbol Unit HA053N HA13N HA23N HA33N HA43N HA83N HA103N HA203N HA303N HA703N

2. Motor III – 13 Low inertia AC servomotor data sheet (2000 r/min) Item Symbol Unit HA50LC-S HA50LC-TS HA100LC-S HA100LC-TS HA150LC-S HA150LC

xiii - Circuit Breaker for of spindle motor Fan Select the Circuit Breaker by doubling the spindle motor fan rated. A rush current that is approximat

2. Motor III – 14 Low inertia AC servomotor data sheet (3000 r/min) Item Symbol Unit HA53LC-S HA53LC-TS HA103LC-S HA103LC-TS HA153LC-S HA153LC-T

2. Motor III – 15 2.5 Torque characteristics (1) HC Series 0 1000 2000015306075[ HC352 ]450 1000 2000010204050[ HC202 ]300 1000 2000Rotation

2. Motor III – 16 10864200 1000 2000 3000[ HC53 ]0 1000 2000 3000010203040[ HC153 ]05551010101515152000000100010001000200020002000300030003000[

2. Motor III – 17 (2) HA Series Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min] Rotation speed

2. Motor III – 18 Torque [N·m] Torque [N·m] Torque [N·m] Torque [N·m] Torque [N·m] Short time operation range Short time operation range Short

2. Motor III – 19 Torque [N·m] Torque [N· m] Torque [N·m] Torque [N· m] Short time operation range Short time operation range Short time opera

2. Motor III – 20 Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min] Rotation speed [r/min] Rotatio

2. Motor III – 21 Short time operation range Continuous operation range Torque [N· m] Torque [N· m] Short time operation range Continuous oper

2. Motor III – 22 2.6 Duty drive characteristics The duty-drive characteristics are calculated from the motor's armature coil temperature

2. Motor III – 23 HC352､HC353 HC503R 0204060801000.1 1 10 100 1000オ ン 時 間 ( min )デューティーパーセント(%)ﾄ ﾙ ｸ ﾊﾟ ｰ ｾ ﾝ ﾄ(電 流 ﾊﾟ ｰ ｾ ﾝ ﾄ)105%110%120%130%

xiv 4.7.1 Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series) Capacity [kW] 3.7~7.5 11.0~18.5 22.0~37.0 45.0 55.0 P, N (L+, L-) M6 M6 M6 M6, M10

2. Motor III – 24 (2) HA Series Duty percent (%)Torque percent (Current percent)Torque percent (Current percent)Torque percent (Current percen

2. Motor III – 25 2.7 Outline dimension drawings (1) HC Series • HC52(B)S • HC52(B)T • HC102(B)S • HC102(B)T • HC152(B)S • HC152

2. Motor III – 26 • HC202S • HC352S • HC452S • HC203S • HC353S [Unit:mm] 45°φ200φ230142□17646Use hexagon socket head bolts.4-ø3.5i

2. Motor III – 27 • HC702S • HC453S • HC703S [Unit:mm] □176Use hexagon socket head bolts.58φ20045°150φ230DetectorconnectorMS3102A22-14PPower

2. Motor III – 28 • HC902S [Unit:mm] 45°φ215150□204604-ø115installation holeφ250 0-0.016 0-0.040φ42φ18081.5注221.5DetectorconnectorMS3102A22-14P

2. Motor III – 29 (2) HC∗∗R Series • HC103R(B)S • HC103R(B)T • HC153R(B)S • HC153R(B)T • HC203R(B)S • HC203R(B)T [Unit:mm] 10358

2. Motor III – 30 • HC353R(B)S • HC503R(B)S [Unit:mm] 81.54612045°φ145φ165□130φ28h6φ110h73OilsealS30457B21.5DetectorconnectorMS3102A22-14PPower

2. Motor III – 31 (3) HA Series installation holes (Use hexagon socket bolts.) 4-ø6.6 Motor connector Encoder connector Oil seal Notes

2. Motor III – 32 installation holes (Use hexagon socket bolts.) 4-ø6.6 Motor connector Encoder connector Oil seal Notes: 1. It is re

2. Motor III – 33 Electromagnetic brake Straight shaft Tapered shaft 4-ø9 installation holes (Use hexagon socket bolts.) Notes: 1. It is rec

xv 4.7.2 Servo Drive Unit (MDS-B-V1/2/14/24, MDS-C1-V1/2 Series) Axis 1-axis (V1, V14) 2-axes (V2, V24) Capacity [kW] 0.1∼3.5 4.5∼9.0 11.0, 15.0

2. Motor III – 34 4-ø13.5 installation holes Notes: 1. It is recommended that the cannon connector be mounted in a downward orientation

2. Motor III – 35 Use hexagonsocket bolts.4-ø13.5 installationholesOil sealEncoder connectorThe motor terminal box lead outlet direction can be

2. Motor III – 36 Use hexagon socket bolts. 4-ø15 installation holes Oil seal Encoder connector The motor terminal box lead outlet direction

2. Motor III – 37 4-ø9 installation holes Motor connector Encoder connector Oil seal Notes: 1. It is recommended that the cannon con

2. Motor III – 38 4-ø13.5 installation holes Use hexagon socket bolts for motor installation. Oil seal S35508B Motor connector CE05-2A24

2. Motor III – 39 Notes: 1. It is recommended that the cannon connector be mounted in a downward orientation to improve its splash-proof

2. Motor III – 40 Oil seal S45629B Encoder connector H/MS3102E22-14P 4-ø14 Straight shaft Straight shaft installation holes Use hexagon s

2. Motor III – 41 φS 、 (Notes) 1. Leave 30mm or more between the cooling fan and wall. 2. Use a friction coupling (spun ring, etc.) for th

2. Motor III – 42 Weight (kg) 80 128 ｵｲﾙｼｰﾙ S45629B S60829B S 42h6 55m6 Q 80 100 軸 端 LR 85 110 E 3 5 Hanging bolt M10 M12 IF 317 376 IE 152

2. Motor III – 43 2.8 Motor connection WARNING Always insulate the connection section of the power supply terminal. Failure to do so could

xvi 4.7.3 Spindle Drive Unit (MDS-B-SP, MDS-C1-SP Series) Capacity [kW] 0.4~3.7 5.5~18.5 22.0~30.0 37.0 45.0/55.0 P, N (L+, L-) M6 M6 M6 M10

2. Motor III – 44 To drive unit Pin No. Lead side Motor winding Ground or (Straight type) Brake Brake exciter power supply Indicates "DC

2. Motor III – 45 (2) Terminal box type motors Models applicable: HA700N-SR, HA900N-SR, HA303N-SR, HA703N-SR, HA700NB-SR, HA900NB-SR, HA303NB-

2. Motor III – 46 Types of terminal box lead wires Servomotor Lead wire type Lead wire crimp terminal Item Indica- tion HA700/900 HA503NL HA30

2. Motor III – 47 (3) Wires to be used (Note 2) (Note 3) Model U.V.W (Motor main circuit) Grounding wire (Motor ground) Electromagnetic br

2. Motor III – 48 2.9 Motors with electromagnetic brake CAUTION 1. The axis will not be mechanically held even when the dynamic brakes are

2. Motor III – 49 (2) Characteristics of electromagnetic brake Model Item HC52B HC102B HC152B HC53B HC103B HC153B HC202B HC352B HC452B HC702

2. Motor III – 50 Note 1. There is no manual open mechanism. When handling is required such as when centering the machine, prepare a separate 2

2. Motor III – 51 Refer to the following table for selecting the power supply. Power supply Motor Input voltage AC (V) Output voltage DC (V) Out

2. Motor III – 52 (ii) Application for grinding machine feed axis When NC is emergency-stopped, the dynamic brake is activated and the motor sto

2. Motor III – 53 Vibration unit(iii) In the MDS Series, the external output contacts on the servo drive unit can be used. Brake (Externa

xvii 4.8 Spindle Drive / Motor Combinations Following combinations are the Standard combinations Rating Output (kW) Of Applicable Spindle Motor

2. Motor III – 54 2.11 Motor shaft strength When the AC servomotor is connected to a load, check that the load being applied to the motor shaf

2. Motor III – 55 Note 2. Cautions for mounting load (prevention of impact on shaft) • When using the servomotor with keyway, use the screw h

2. Motor III – 56 2.12 Environmental conditions Environment Conditions Ambient temperature 0°C to +40°C (with no freezing) Ambient humidi

3. Detectors III – 57 3. Detectors ...

3. Detectors III – 58 3. Detectors CAUTION The MDS-C1 Series servo drive units use the serial encoders only as the motor end detectors. The OHE

3. Detectors III – 59 3.2 Serial pulse encoder 3.2.1 Features (1) With the serial pulse encoder, high resolution and high-speed rotation can

3. Detectors III – 60 3.2.3 Outline dimension drawings (1) Standalone encoder (OSAoET/OSEoET Series) outline drawing Notch for ET1 Cross sec

3. Detectors III – 61 (2) Outline drawings of OHE/OHA type ball screw end detector • OHE 25K-ET 4-ø5.5 slot hole uniform PCD 100 The desi

3. Detectors III – 62 • OHA 25K-ET 4-ø5.5 slot hole uniform PCD 100 KeypositionCaution plate The designated outer dimension tolerance is ±

3. Detectors III – 63 3.2.4 Cable connection diagram CAUTION Do not mistake the connection when manufacturing the detector cable. Failure to

xviii 5. AC Servo/Spindle System Connection CN1B CN1A CN4 CN9 CN3L CN2L CN3M CN23 CN2M CN1B CN1A CN4 CN9 CN6 CN5 CN8 L+/L-L11/L21CN7 MDS-C1-V1/V2

3. Detectors III – 64 3.2.5 Maintenance WARNING 1. Wait at least 15 minutes after turning the power OFF before starting maintenance or insp

3. Detectors III – 65 3.3 Scale I/F unit 3.3.1 Outline MDS-B-HR outline (1) The unit interpolates the original wave of scale analog output

3. Detectors III – 66 3.3.4 Unit outline dimension drawing 5 4-ø5 hole

3. Detectors III – 67 3.3.5 Description of connector Connector name Application Remarks CON1 For connection with servo drive unit (2nd system

3. Detectors III – 68 3.3.6 Example of scale I/F unit connection MDS-CH-V1 MDS-CH-V1 MDS-B-HR Absolute position linear scale Absolute position

3. Detectors III – 69 Cable list Item Model name Content For CN2 CN3 <1> Cable for direct connection with scale CNL2, CNL2-S CNL3, CNL3-S

3. Detectors III – 70 3.3.7 Cables (1) Direct scale connection < CNL2,CNL2-S cable connection diagram> (2) Between drive unit and HR unit

4. Servomotor and Detector Installation III – 71 4. Servomotor and Detector Installation ...

4. Servomotor and Detector Installation III – 72 4. Servomotor and Detector Installation 4.1 Installation CAUTION 1. Do not hold the cables

4. Servomotor and Detector Installation III – 73 [Machine side] ServomotorGearLipOil levelOil sealh Model HA053N HA13N HA23N HA33N HC52 HC53 HC10

i CONTENTS Chapter I MDS-C1 Series Servo/Spindle System Configuration Section 1. Outline ...

4. Servomotor and Detector Installation III – 74 c. The detectors for motors other than HA23N and 33N are fixed to the motor with pins. The HA23

4. Servomotor and Detector Installation III – 75 d. Adhere to the cable clamping method and avoid bending or stressing the cable connections und

4. Servomotor and Detector Installation III – 76 4.2 Coupling with the load The motor shaft is coupled to the machine by one of the following m

4. Servomotor and Detector Installation III – 77 (2) Gear coupling To obtain a large torque by reducing speed, a gear is used between the moto

4. Servomotor and Detector Installation III – 78 (4) Taper gauge The standard shaft end of a servomotor of 1 kW or less is a tapered shaft. Whe

5. MDS-C1-V1 Servo Drive III – 79 5. MDS-C1-V1 Servo Drive ...

5. MDS-C1-V1 Servo Drive III – 80 5. MDS-C1-V1 Servo Drive 5.1 Availability of 2-system (standard drive unit mode and high-gain drive unit m

5. MDS-C1-V1 Servo Drive III – 81 (4) Display of servo monitor type in high-gain mode and standard drive unit mode (Servo Monitor screen) Whethe

5. MDS-C1-V1 Servo Drive III – 82 5.3 Specifications list 1-axis servo drive unit MDS-C1-V1 Series Model MDS-C1-V1- 01 03 05 10 20 35 45S 45

5. MDS-C1-V1 Servo Drive III – 83 Spindle drive unit MDS-C1-SP [ ] Series Model MDS-C1-SP[ ] 04 075 15 22 37 55 75 110 150S 150 185 220 260U

ii Chapter II MDS-C1-CV Power Regeneration Type Power Supply Section 1. Power Regeneration Type Power Supply...

5. MDS-C1-V1 Servo Drive III – 84 Servo drive model name MDS-C1- Unit V1-01 V1-03 V1-05 V1-10 V1-20 V1-35 V1-45 V1-45S V1-70 V1-70S V1-90 V1-

5. MDS-C1-V1 Servo Drive III – 85 5.4 Connection of dynamic brake unit The V1-110/150 servo drive unit does not have built-in dynamic brakes, so

5. MDS-C1-V1 Servo Drive III – 86 (3) The stop by the Dynamic brake The dynamic brake is built in to MDS-B / C1-V 1-90. MDS-B/C1-V1-110/150 use

5. MDS-C1-V1 Servo Drive III – 87 5.5 Hardware setting Function Setting Meaning 0 1st axis 1 2nd axis 2 3rd axis Axis No. settin

5. MDS-C1-V1 Servo Drive III – 88 5.6 Parameter settings CAUTION Do not make remarkable adjustments and changes as the operation could become

5. MDS-C1-V1 Servo Drive III – 89 5.6.1 Standard Parameters (Standard Drive unit) There are a total of 64 servo parameters. The parameters can b

5. MDS-C1-V1 Servo Drive III – 90 Type Name Abbr. Details Type MDS-A/B compatibleChange method Setting unit Min. Max. Machine Servo Adjust sv038

5. MDS-C1-V1 Servo Drive III – 91 (1) Parameters CAUTION In the following explanations on bits, set all bits not used, including blank bits, to

5. MDS-C1-V1 Servo Drive III – 92 Name Abbr. Details Setting range (unit) SV013 ILMT Set the current limit value by specifying the rate (%) in

5. MDS-C1-V1 Servo Drive III – 93 Name Abbr. Details Setting range (unit) SV017 SPEC Set the servo system specifications in bit units.

iii 5. MDS-C1-V1 Servo Drive ... III-80 5.1 Availab

5. MDS-C1-V1 Servo Drive III – 94 Name Abbr. Details Setting range (unit) Set the number of pulses (k pulse) per rotation of the detector used

5. MDS-C1-V1 Servo Drive III – 95 Name Abbr. Details Setting range (unit) SV025 MTYP Set the motor and detector types. HEX setting bit Na

5. MDS-C1-V1 Servo Drive III – 96 Name Abbr. Details Setting range (unit) SV027 SSF1 Special servo functions selection 1

5. MDS-C1-V1 Servo Drive III – 97 Name Abbr. Details Setting range (unit) SV031 OVS1 Set this parameter if overshooting occurs during decelera

5. MDS-C1-V1 Servo Drive III – 98 Name Abbr. Details Setting range (unit) SV034 SSF3 Special servo functions selection 3

5. MDS-C1-V1 Servo Drive III – 99 Name Abbr. Details Setting range (unit) SV035 SSF4 Special servo functions selection 4

5. MDS-C1-V1 Servo Drive III – 100 Name Abbr. Details Setting range (unit) SV036 PTYP Power supply type 0000 to

5. MDS-C1-V1 Servo Drive III – 101 Name Abbr. Details Setting range (unit) SV040 LMCT nSet the lost motion compensation dead band. Set in the

5. MDS-C1-V1 Servo Drive III – 102 Name Abbr. Details Setting range (unit) SV047 EC1 Inductive voltage compensation Set the execution gain o

5. MDS-C1-V1 Servo Drive III – 103 Name Abbr. Details Setting range (unit) SV059 TCNV When using the collision detection function, set the est

iv 2. Specifications... IV-14 2.1

5. MDS-C1-V1 Servo Drive III – 104 (2) Limitations to electronic gear setting value The servo drive unit has internal electronic gear. The comma

5. MDS-C1-V1 Servo Drive III – 105 (3) Command polarity When the motor is to rotate in the clockwise direction (looking from the load side) at th

5. MDS-C1-V1 Servo Drive III – 106 (5) Detector type Set "pen" / "ent" of SV025 (MTYP) from the following table. No. Detectio

5. MDS-C1-V1 Servo Drive III – 107 (c) Synchronous control semi-closed loop (set only the slave axis.) Speed-command synchronous control Curren

5. MDS-C1-V1 Servo Drive III – 108 (9) Current limit value Motor Stall rated current A Maximum current A Maximum torque N·m Torque limit % Mo

5. MDS-C1-V1 Servo Drive III – 109 (10)Standard Parameters for Each Motor Standard motor Motor HA 40N HA 43N HA 80N HA 83N HA 93N HA 100N HA 103N

5. MDS-C1-V1 Servo Drive III – 110 2000r/min low-inertia motor 3000r/min low-inertia motor Motor HA 50L HA 100L HA 150L HA 200L HA 300L HA 500L

5. MDS-C1-V1 Servo Drive III – 111 HC standard motor Motor HC 52 HC 53 HC 102 HC 103 HC 152 HC 153 HC 202 HC 203 HC 352 HC 353 HC 452 HC 453 HC

5. MDS-C1-V1 Servo Drive III – 112 HC**R motor Motor HC 103R HC 153R HC 203R HC 353R Driver 10 10 20 35

5. MDS-C1-V1 Servo Drive III – 1135.6.2 High-gain Parameters (High-gain Drive unit) There are a total of 65 servo parameters. The parameters ca

v 4. Setup Procedures ... V-18 4.1 Wirin

5. MDS-C1-V1 Servo Drive III – 114 Type Name Abbr. Details Type B-Vx compatible Change method Setting unit Min. Max. Machine Servo Adjust sv038

5. MDS-C1-V1 Servo Drive III – 115(1) Parameters CAUTION In the following explanations on bits, set all bits not used, including blank bits,

5. MDS-C1-V1 Servo Drive III – 116 Name Abbr. Details Setting range (unit) SV013 ILMT Set the rate (%) in respect to the stall rated current.

5. MDS-C1-V1 Servo Drive III – 117 Name Abbr. Details Setting range (unit) SV017 SPEC Set the servo system specifications in bit units.

5. MDS-C1-V1 Servo Drive III – 118 Name Abbr. Details Setting range (unit) Set the number of pulses (k pulse) per rotation of the detector used

5. MDS-C1-V1 Servo Drive III – 119 Name Abbr. Details Setting range (unit) SV025 MTYP Set the motor/detector and detector types. HEX setting

5. MDS-C1-V1 Servo Drive III – 120 Name Abbr. Details Setting range (unit) SV027 SSF1 Select the special servo functions 1.

5. MDS-C1-V1 Servo Drive III – 121 Name Abbr. Details Setting range (unit) SV031 OVS1 Set this parameter if overshooting occurs during deceler

5. MDS-C1-V1 Servo Drive III – 122 Name Abbr. Details Setting range (unit) SV034 SSF3 Select the special servo functions 3.

5. MDS-C1-V1 Servo Drive III – 123 Name Abbr. Details Setting range (unit) SV035 SSF4 Select the special servo functions 4.

5. MDS-C1-V1 Servo Drive III – 124 Name Abbr. Details Setting range (unit) SV036 PTYP Power supply type 0000 to

5. MDS-C1-V1 Servo Drive III – 125 Name Abbr. Details Setting range (unit) SV040 LMCT nSet the lost motion compensation dead zone. Set in the

5. MDS-C1-V1 Servo Drive III – 126 Name Abbr. Details Setting range (unit) SV047 EC1 Inductive voltage compensation Set the execution gain of

5. MDS-C1-V1 Servo Drive III – 127 Name Abbr. Details Setting range (unit) SV059 TCNV When using the collision detection function, set the est

5. MDS-C1-V1 Servo Drive III – 128(2) Limitations to electronic gear setting value Refer to Page 104. (3) Command polarity When the motor is t

5. MDS-C1-V1 Servo Drive III – 129(4) Motor type Set "mtyp" of SV025 (MTYP) combined with "spm" of SV017 (SPEC). (a) Standa

5. MDS-C1-V1 Servo Drive III – 130(5) Detector type Set "pen" / "ent" of SV025 (MTYP) from the following table. No. Detectio

5. MDS-C1-V1 Servo Drive III – 131 (6) Detection system and MTYPSet SV025 (MTYP) from the following table. (a) Semi-closed loop OSE104 OSA104

5. MDS-C1-V1 Servo Drive III – 132(8) Regenerative resistance type Set "port" of SV036 (PTYP) from the following table. No. Regenerati

5. MDS-C1-V1 Servo Drive III – 133(10) Standard Parameters for Each Motor Standard motor Motor HA 40N HA 43N HA 80N HA 83N HA 93N HA 100N HA 103N

I. MDS-C1 Series Servo/Spindle System Configuration Section

5. MDS-C1-V1 Servo Drive III – 134 Standard motor Motor HA 40N HA 43N HA 80N HA 83N HA 93N HA 100N HA 103N HA 200N HA 203N HA 300N HA 303N HA 700

5. MDS-C1-V1 Servo Drive III – 135 HC standard motor For S type drive unit Motor HC 52 HC 53 HC 102 HC 103 HC 152 HC 153 HC 202 HC 203 HC 352 H

5. MDS-C1-V1 Servo Drive III – 136 HC standard motor For S type drive unit Motor HC 52 HC 53 HC 102 HC 103 HC 152 HC 153 HC 202 HC 203 HC 352 H

5. MDS-C1-V1 Servo Drive III – 137 HC**R standard motor Motor HC 103R HC 153R HC 203R HC 353R Driver 10 10 20 3

5. MDS-C1-V1 Servo Drive III – 1385.7 Alarms and Warnings CAUTION When an alarm occurs, eliminate the cause and make sure that the operation s

5. MDS-C1-V1 Servo Drive III – 139(1) Details of alarm Note 1. RS PR : Turn the CNC power OFF to reset. AR : Turn the servo driver power OFF t

5. MDS-C1-V1 Servo Drive III – 140 Display Abbr. Name Meaning 1D Sdat Data error (SUB) In the high-speed serial detector connected with the

5. MDS-C1-V1 Servo Drive III – 141 Display Abbr. Name Meaning 2E SRRE ROM, RAM error The linear scale connected with the motor end detects a

5. MDS-C1-V1 Servo Drive III – 142 Display Abbr. Name Meaning 46 OHM Motor overheat / thermal error An overheat error was detected in the dri

5. MDS-C1-V1 Servo Drive III – 143 Display Abbr. Name Meaning 85 HDAT HR unit Data error In MDS-B-HR connected with the motor end, an error

5. MDS-C1-V1 Servo Drive III – 144<Servo Warnings> Display Abbr. Name Meaning 90 WST Initial communica- tion error in low- speed serial

5. MDS-C1-V1 Servo Drive III – 145(2) Error parameter No. at initial parameter error When the initial parameter error (alarm 37) occurs, the Diag

5. MDS-C1-V1 Servo Drive III – 146 (3) Detector alarm As the following alarms are detected by each detector, the details vary with the detector c

5. MDS-C1-V1 Servo Drive III - 1475.8 Explanation of connector and terminal block Name Application Remarks Connector CN1A CN1B CN9 CN4 CN2

5. MDS-C1-V1 Servo Drive III - 1485.9 Main circuit and brake connection WARNING Ground the servo drive unit and servomotor with Class C(form

5. MDS-C1-V1 Servo Drive III - 149Precautions for connections (1) The wires and crimp terminals will differ according to the capacity. (Refer

5. MDS-C1-V1 Servo Drive III - 1505.9.2 Brake Contact connection terminals for brake (EM1, EM2) A contact for the brake has been newly installe

5. MDS-C1-V1 Servo Drive III - 1515.10 Wiring system diagrams for systems (1) Servo system configuration table Machine end  CN3 CN3  CN3 CN3

5. MDS-C1-V1 Servo Drive III - 152(2) Cable system drawings for each specification n Semi-closed loop position detection system (a) 1-axis

5. MDS-C1-V1 Servo Drive III - 153n Ball screw end position detection system Power supply unit To other drive unit's CN1A connector (I

1. Outline I - 11. Outline ...

5. MDS-C1-V1 Servo Drive III - 154n Absolute position linear scale detection system Absolute value linear scale specifications (Contact the m

5. MDS-C1-V1 Servo Drive III - 1555.11.4 Output data No. The data to be output to SV061 and SV062 is set. When –1 is set for the output data N

5. MDS-C1-V1 Servo Drive III - 156 (Example) Speed feedback The output value is r/min. Thus, 2000 will be output at a speed of 2000r/min. When t

6. MDS-C1-V2 Servo Drive III – 1576. MDS-C1-V2 Servo Drive ...

6. MDS-C1-V2 Servo Drive III – 1586. MDS-C1-V2 Servo Drive 6.1 Model configuration 2-axis servo drive unit model designation MDS – C1 – V2 –

6. MDS-C1-V2 Servo Drive III – 1596.2 Servo drive unit specifications 2-axis integrated servo drive unit MDS-C1-V2 Series Model MDS-C1-V2- 0

6. MDS-C1-V2 Servo Drive III – 160 2-axis integrated servo drive unit MDS-C1-V2 Series Model MDS-C1-V2- 3520S 3520 3535 4520 4535 4545 7035 70

6. MDS-C1-V2 Servo Drive III – 161 V2-3535 L/M HC352 HC203 HA300NL HA203NL (HA200N) (HA103N) (HC353R) 16 25 57 59.8 40.2 51.9 37.0 (59.8) (40.2)

6. MDS-C1-V2 Servo Drive III – 162 V2-7070S L/M HC702 HC453 33.5 41 113 120 79.8 V2-7

6. MDS-C1-V2 Servo Drive III – 1636.3 Hardware setting Function Setting Meaning 0 1st axis 1 2 2 3 Axis No. setting 3 4 CS 4 5

i Introduction Thank you for selecting the Mitsubishi numerical control unit. This instruction manual describes the handling and caution points for

1. Outline I - 21. Outline MDS-C1 Series servo and spindle system outline The MDS-C1 Series is MELDAS drive system that has been developed tot

6. MDS-C1-V2 Servo Drive III – 1646.4 Status display WARNING 1. Do not operate the switches with wet hands. Failure to observe this could l

6. MDS-C1-V2 Servo Drive III – 165Examples of MDS-C1-V2 drive unit status displays We will assume that the L-axis is the 1st axis and the M-axis

6. MDS-C1-V2 Servo Drive III – 1666.5 Explanation of terminal block and connectors Name Application Remarks Connector CN1A CN1B CN9 CN4 CN

6. MDS-C1-V2 Servo Drive III – 1676.6 Main circuit connection WARNING Ground the servo drive unit and servomotor with Class C(former class 3

6. MDS-C1-V2 Servo Drive III – 168Precautions for connections (1) The wires and crimp terminals will differ according to the capacity. (Refer

7. Selection of Capacity III – 1697. Selection of Capacity ...

7. Selection of Capacity III – 1707. Selection of Capacity 7.1 Selection of servo system 7.1.1 Types of drive systems Examples of the driv

7. Selection of Capacity III – 1717.1.2 Selection of servomotor Select a motor that satisfies the following five items so that the performance

7. Selection of Capacity III – 172(2) Motor shaft conversion load inertia The load inertia should be within 2.5 times the motor inertia. Use is

7. Selection of Capacity III – 173(3) Acceleration/deceleration torque The acceleration/deceleration torque should be within 80% of the driver

2. Drive Section System Configuration I - 32. Drive Section System Configuration ...

7. Selection of Capacity III – 174However, if the cutting maximum torque and maximum duty (%) are known, the selection conditions can be found e

7. Selection of Capacity III – 175(6) Unbalance load torque The unbalance load torque must be kept to within 50% of the motor rated torque (at

7. Selection of Capacity III – 176From this, HA200N (inertia = 131.0×10–4kg·m2) can be selected. The maximum torque Tmax during acceleration/dec

7. Selection of Capacity III – 177(8) Reference 1. Calculation of load inertia Item Configuration on machine side Calculation equation Cyli

7. Selection of Capacity III – 178 Item Configuration on machine side Calculation equation Load inertia of substance linearly moved (Motor sha

7. Selection of Capacity III – 179 Item Configuration on machine side Calculation equation Example of calculating load inertia Number of t

7. Selection of Capacity III – 1802. Example of load torque calculation Item Configuration on machine side Calculation equation Load torque

7. Selection of Capacity III – 181 Item Configuration on machine side Calculation equation Load torque of rotating machine (motor shaft conver

7. Selection of Capacity III – 1827.2 Determining the coasting amount with emergency stop When the system detects an abnormality, the machine&

IV. MDS-C1-SP Spindle System Section

2. Drive Section System Configuration I - 42. Drive Section System Configuration WARNING 1. Wiring and inspection work must be done by a qu

1. Outline IV – 1 1. Outline ...

1. Outline IV – 2 1. Outline 1.1 Features of the MDS-C1-SP spindle system (1) The converter that was conventionally built into the spindle c

1. Outline IV – 3 1.3 Model configuration SJ A Name for AC spindle motor series Motor type None: Mid-large capacity N : Small capa

1. Outline IV – 4 1.4 Configuration 1.4.1 Basic configuration (no added functions) Motor built-in encoderMotor thermoswitch 1.4.2 With orien

1. Outline IV – 5 (3) Z-phase motor built-in encoder orientation (4096-point) specifications/with index function Z-phase motor built-in encod

1. Outline IV – 6 1.4.3 High-speed synchronous tap/spindle synchronization/with orientation function (1) Motor built-in encoder high-speed syn

1. Outline IV – 7 1.4.4 OSE90K+1024 encoder C-axis control/with orientation function (1) OSE90K+1024 encoder C-axis control and magnetic senso

1. Outline IV - 8 1.4.5 OSE90K+1024 encoder C-axis control and high-speed synchronous tap/spindle synchronization/with orientation function (1)

1. Outline IV - 9 1.4.6 MBE90K encoder C-axis control/with orientation function (1) MBE90K encoder C-axis control and orientation (4096-point)

2. Drive Section System Configuration I - 5(1) Basic system configuration (Example: Spindle + 3-axis servo) Servo drive unit (2-axis) Servo dr

1. Outline IV - 10 1.4.8 MHE90K encoder C-axis control/with orientation function (1) MHE90K encoder C-axis control and orientation (4096-point)

1. Outline IV - 11 1.5 Device-to-device connections CAUTION Do not apply a voltage other than that specified in Instruction Manual on each te

2. Specifications IV - 13 2. Specifications...

2. Specifications IV - 14 2. Specifications 2.1 AC spindle motor and controller specifications Series Item Base speed 1500r

2. Specifications IV - 15 Series Item Base speed 1500r/min Series SJ-V Model 2.2-01 3.7-01 5.5-01 7.5-01 11-01 15-01 18.5-01 22-01 Cont. ratin

2. Specifications IV - 16 Series Item Wide (1:8) rated output Series Wide rated output Series SJ-V SJ- Model 11-01 11-09 15-03 18.5-03 22-05

2. Specifications IV - 17 Series Item High-speed Series SJ-V Model 3.7-02ZM 7.5-03ZM 11-06ZM 11-08ZM 22-06ZM 30-02ZM Cont. rating (HP)/(kW) 3

2. Specifications IV - 18 Series Item SJ-N Series SJ-N Model 0.75A 1.5A 2.2X 2.2A 3.7A 5.5AP 5.5A 7.5A Cont. rating (HP)/(kW) 0.5/0.4 1.0/

2. Specifications IV - 19 2.2 Output characteristics Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 Fig.6 Fig.7 SJ-5.5A SJ-7.5

2. Drive Section System Configuration I - 6(2) List of units (a) Power supply unit ... DC power supply to drive unit/regenerative control Co

2. Specifications IV - 20 Fig.8 Fig.9 Fig.10 Fig.11 Fig.12 Fig.13 SJ-22XW5 18.5/15/14/11.5(kW) 25/20/19/16(HP) Output

2. Specifications IV - 21 Fig.14 10min. rating Continuous rating Output 10min. rating Continuous rating Output 15min. rating Continuous rati

2. Specifications IV - 22 2.3 Outline dimension drawings 2.3.1 Motor Standard flange type 112 to 200 frame Standard leg installation type 112 t

2. Specifications IV - 23 Cooling fan Air inlet Section BB Section AA Motor Frame No. L KL LL B71F 308.5 223.5 258.5 C71F 368.5 283.5

2. Specifications IV - 24 Terminal box Air outlet Cooling fan Air inlet Section BB Air inlet Leads port can be placed on left or right side. Sec

2. Specifications IV - 25 Air outlet Cooling fan Air inletNameplate Section BB Air inletLeads port can be placed on left or right side. Section A

2. Specifications IV - 26 2-M8 screw Air inlet Cooling fan Suspension bolt (M8 screw, 3 positions) Leads port can be place on left or right side.

2. Specifications IV - 27 シリーズ ∗ is only applicable to motor model SJ-V30-02ZM. SJ-V Series: Standard flange type 90 to 160 frame Air

3. Status Display and Parameter Settings IV - 29 3. Status Display and Parameter Settings...

2. Drive Section System Configuration I - 7 (b) Spindle drive unit ... Spindle motor control No. Model MDS-C1- Capacity (kW) Dimensions (H∗ W∗ D

3. Status Display and Parameter Settings IV - 30 3. Status Display and Parameter Settings WARNING 1. Do not operate the switches with wet han

3. Status Display and Parameter Settings IV - 31 3.2 Spindle parameters CAUTION Do not make remarkable adjustments and changes as the operatio

3. Status Display and Parameter Settings IV - 32 Items Details Setting range (Unit) Standard setting SP017 TSP* Maximum motor speed Set the max

3. Status Display and Parameter Settings IV - 33 Items Details Setting range (Unit) Standard setting SP033 SFNC1* Spindle function 1 Set the spi

3. Status Display and Parameter Settings IV - 34 Items Details Setting range (Unit) Standard setting SP035 SFNC3* Spindle function 3 Set the spi

3. Status Display and Parameter Settings IV - 35 Items Details Setting range (Unit) Standard setting SP037 SFNC5* Spindle function 5 Set the spi

3. Status Display and Parameter Settings IV - 36 Items Details Setting range (Unit) Standard setting SP039 ATYP* Drive unit type Set the drive

3. Status Display and Parameter Settings IV - 37 Items Details Setting range (Unit) Standard setting SP040 MTYP* Motor type This parameter is v

3. Status Display and Parameter Settings IV - 38 Items Details Setting range (Unit) Standard setting SP041 PTYP* Power supply type When this uni

3. Status Display and Parameter Settings IV - 39 Items Details Setting range (Unit) Standard setting SP044 TRANS* NC communi- cation frequency S

2. Drive Section System Configuration I - 8 (c) Servo drive unit Adaptable motor HCo o o No. of axes Model MDS- C1- Capacity (kW) Dimen- sions

3. Status Display and Parameter Settings IV - 40 Items Details Setting range (Unit) Standard setting SP061 MKIL* Current limit value after wind

3. Status Display and Parameter Settings IV - 41 Items Details Setting range (Unit) Standard setting SP069 VIGN* Target value of variable curre

3. Status Display and Parameter Settings IV - 42 Items Details Setting range (Unit) Standard setting SP088 DIQN* Speed for starting change of va

3. Status Display and Parameter Settings IV - 43 Items Details Setting range (Unit) Standard setting SP097 SPECO* Orientation specification Set

3. Status Display and Parameter Settings IV - 44 Items Details Setting range (Unit) Standard setting SP101 DINP* Orientation advance in- positi

3. Status Display and Parameter Settings IV - 45 Items Details Setting range (Unit) Standard setting SP114 OPER Orientation pulse miss check va

3. Status Display and Parameter Settings IV - 46 Items Details Setting range (Unit) Standard setting SP126 to SP128 Not used. Set to "0

3. Status Display and Parameter Settings IV - 47 Items Details Setting range (Unit) Standard setting SP135 VGCI0* C-axis non- cutting speed loop

3. Status Display and Parameter Settings IV - 48 Items Details Setting range (Unit) Standard setting SP145 VGCD3* Third speed loop gain delay ad

3. Status Display and Parameter Settings IV - 49 Items Details Setting range (Unit) Standard setting SP159 CPY0 C-axis non- cutting variable ex

2. Drive Section System Configuration I - 9 (3) List of unit dimensions Outline dimensions of each unit Outline type A0/A1 B1 C1 D1/D2 Outli

3. Status Display and Parameter Settings IV - 50 Items Details Setting range (Unit) Standard setting SP170 VGUD* Speed loop gain delay advance

3. Status Display and Parameter Settings IV - 51 Items Details Setting range (Unit) Standard setting SP182 VCSS* Spindle synchronous change star

3. Status Display and Parameter Settings IV - 52 Items Details Setting range (Unit) Standard setting SP193 SPECT* Synchronized tapping specifica

3. Status Display and Parameter Settings IV - 53 Items Details Setting range (Unit) Standard setting SP199 VCST* Synchronized tapping change sta

3. Status Display and Parameter Settings IV - 54 Items Details Setting range (Unit) Standard setting SP218 TODR* Synchronized tapping excessive

3. Status Display and Parameter Settings IV - 55 Items Details Setting range (Unit) Standard setting SP236 to SP248 Not used. Set to "0

3. Status Display and Parameter Settings IV - 56 Items Details Setting range (Unit) Standard setting SP321 to SP384 RPML* BSDL* Motor cons

3. Status Display and Parameter Settings IV - 57 (2) D/A output functions (a) Outline The D/A output function is mounted in the standard syst

3. Status Display and Parameter Settings IV - 58 (e) Setting the output magnification Set the output magnification in SP255 and SP256. DATA = ac

3. Status Display and Parameter Settings IV - 59 (Example 2) Speed feedback Data unit is r/min. Therefore, at +2000r/min, the motor speed will be

3. Status Display and Parameter Settings IV - 60 3.3 Spindle specification parameters screen The spindle parameters are divided into those tra

3. Status Display and Parameter Settings IV - 61 No. Items Details Setting range (Unit) 18 Stapt 1 Tap time constant Gear 00 19 Stapt 2 Ta

3. Status Display and Parameter Settings IV - 62 No. Items Details Setting range (unit) 22 Sori Orientation rotation speed Set the spindle o

3. Status Display and Parameter Settings IV - 63 No. Items Details Setting range (unit) 30 Sana_ofs Offset for spindle analog output adjustme

3. Status Display and Parameter Settings IV - 64 3.4 Spindle monitor screen The current state of the spindle can be confirmed on the NC screen

3. Status Display and Parameter Settings IV - 65 (1-1) D/I (Control input) 1L H F E D C B A 9 8 7 6 5 4 3 2 1 0 G1 TL3

3. Status Display and Parameter Settings IV - 66 (1-4) D/I (Control input) 4L H F E D C B A 9 8 7 6 5 4 3 2 1 0

3. Status Display and Parameter Settings IV - 67 (2-3) D/O (Control output) 3L H F E D C B A 9 8 7 6 5 4 3 2 1 0 MSA LCSA OR

3. Status Display and Parameter Settings IV - 68 3.5 Control input signals (1) Speed command input Max. speed Speed command value (a) When

3. Status Display and Parameter Settings IV - 69 (5) Orientation start command input (ORC) (a) This is the orientation movement start signal. Wh

3. Unit Installation I - 113. Unit Installation ...

3. Status Display and Parameter Settings IV - 70 (11) Spindle control mode selection command 1, 2, 3, 4, 5 input (SC1, SC2, SC3, SC4, SC5) The ope

3. Status Display and Parameter Settings IV - 71 3.6 Control output signals (1) Zero speed output signal (ZS) (a) ZS will turn ON if the actua

3. Status Display and Parameter Settings IV - 72 Forward runCommandReverse runForward runMotor speed 0Output signalReverse run (3) Speed detect

3. Status Display and Parameter Settings IV - 73 (10) Gear selecting command 1, 2, 3 output (GR1A, GR2A, GR3A) This is the answer output to the ge

3. Status Display and Parameter Settings IV - 74 3.7 Meter outputs SpeedometerFull scale: 10VLoad meterFull scale: 10V (1) Speedometer output

3. Status Display and Parameter Settings IV - 75 (b) Reading of load meter is percent (%) of load to the rated motor output. The relationship bet

3. Status Display and Parameter Settings IV - 76 3.8 Output interface Open emitter output Output transistor rating M54630P TR array Toler

3. Status Display and Parameter Settings IV - 77 3.9 Spindle protection/warning functions Reset methods are indicated as follows: AR: Turn O

3. Status Display and Parameter Settings IV - 78 Alarm No. Abbr. Name Meaning Reset method 6F PALM Power supply alarm An alarm related to

4. Optional Specifications and Parts IV - 79 4. Optional Specifications and Parts ...

ii Precautions for safety Please read this manual and auxiliary documents before starting installation, operation, maintenance or inspection to ens

3. Unit Installation I - 123. Unit Installation CAUTION 1. Correctly transport the product according to its weight. 2. Do not stack produ

4. Optional Specifications and Parts IV - 80 4. Optional Specifications and Parts WARNING Always wait at least 15 minutes after turning the p

4. Optional Specifications and Parts IV - 81 CASE 2 Magnet is installed on the front or back flat surface of rotating body. (Flat mounting)

4. Optional Specifications and Parts IV - 82 CASE 4 Magnet is installed on the circumferential surface of rotating body. (Circumferential mount

4. Optional Specifications and Parts IV - 83 CASE 6 The detection head reference notch is on the opposite load side of spindle and the polarity

4. Optional Specifications and Parts IV - 84 Spindle Face A Magnet Min. gap Direction of rotation Tolerable installation error ±2 mm Reference

4. Optional Specifications and Parts IV - 85 (3) Caution on installation of magnet When the magnet is installed to the spindle, pay attention to

4. Optional Specifications and Parts IV - 86 (5) Magnetic sensor orientation parts (Optionally supplied parts) Select the combination of the mag

4. Optional Specifications and Parts IV - 87 l Magnet Part No. Tolerable speed [r/min] Outline drawings H03 0 to 6000 H06 0 to 12000 Weight: 4

4. Optional Specifications and Parts IV - 88 4.1.2 4096-point orientation using encoder (1) Connection Refer to "1.4 Configuration"

4. Optional Specifications and Parts IV - 89 (3) Handling a. Use of a flexible coupling is recommended for the coupling of the encoder and spin

3. Unit Installation I - 13(5) Provide a structure that separates the intake and outtake. If the air behind the fin is not discharged properly

4. Optional Specifications and Parts IV - 90 (4) Encoder orientation parts (Optionally supplied parts) Encoder (1024p/rev) Encoder model Tolera

4. Optional Specifications and Parts IV - 91 4.1.3 4096-point orientation using motor built-in encoder The motor built-in encoder built-in moto

4. Optional Specifications and Parts IV - 92 (c) When control mode changes, distance to the orientation stop position is calculated and the moto

4. Optional Specifications and Parts IV - 93 (3) Diagram of relation of parameters for orientation From CNC Delay advance Power drive unit is

4. Optional Specifications and Parts IV - 94 4.2 Synchronous tap function (option) There are two types of synchronous tap. 1. Closed type syn

4. Optional Specifications and Parts IV - 95 4.3 C-axis control (optional) 4.3.1 When using encoder (OSE90K+1024 BKO-NC6336H01) (1) Connecti

4. Optional Specifications and Parts IV - 96 (3) Handling a. Installation of encoder Use of a flexible coupling is recommended for the coupli

4. Optional Specifications and Parts IV - 97 (4) C-axis control parts (Optionally supplied parts) l Encoder OSE90K+1024 BKO-NC6336H01 4-M4 de

4. Optional Specifications and Parts IV - 98 4.3.2 When using built-in encoder (MBE90K) Refer to the MBE90K (built-in C-axis encoder) Specifica

4. Optional Specifications and Parts IV - 99 4.4 Single parts (optionally supplied parts) 4.4.1 Power step-down transformer When available powe

3. Unit Installation I - 14(6) Installation of cooling fan Each unit (excluding types without fin) are individually provided with cooling fans

4. Optional Specifications and Parts IV - 100 (2) 30kVA to 75kVA (ITEM4 to 8) HV Terminal Bolt Size : G LV Terminal Bolt Size : G Na

4. Optional Specifications and Parts IV - 101 4.4.2 Noise filter (1) Selection If radio noise must be reduced, select a noise filter from the

4. Optional Specifications and Parts IV - 102 (4) Shape and dimensions LF-300 Series IN rating nameplate Part name A B C D E F G H I

4. Optional Specifications and Parts IV - 103 4.5 Other optional specifications Refer to the following optional specifications for each model s

4. Optional Specifications and Parts IV - 104 4.6 Theoretical acceleration and deceleration times In the calculation described below, load torq

V. IPM Spindle Drive System Section

1. Outline V – 1 1. Outline ...

1. Outline V – 2 1. Outline 1.1 Outline The MDS-C1-SPM Series is a spindle drive unit developed to drive the IPM (internal permanent magnet)

2. Configuration of Drive System V – 3 2. Configuration of Drive System...

4. Connection of Each Unit I - 154. Connection of Each Unit ...

2. Configuration of Drive System V – 4 2. Configuration of Drive System 2.1 Basic system configuration drawing Example: One spindle axis + th

2. Configuration of Drive System V – 5 2.3 List of IPM spindle drive units The following IPM spindle drive units are available. Drive unit ty

3. Setting the IPM Spindle Drive Unit Parameters V – 7 3. Setting the IPM Spindle Drive Unit Parameters...

3. Setting the IPM Spindle Drive Unit Parameters V – 8 3. Setting the IPM Spindle Drive Unit Parameters The parameters unique to the MDS-B/C1-S

3. Setting the IPM Spindle Drive Unit Parameters V – 9 No. Abbrev.Details TYP F E D C B A 9 8 7 6 5 4 3 2 1 0 vg8x fdir

3. Setting the IPM Spindle Drive Unit Parameters V – 10 3.2 Setting the unit type, motor and power supply unit No. Abbrev. Details TYP Selec

3. Setting the IPM Spindle Drive Unit Parameters V – 11 3.3 Spindle monitor screen The current state of the spindle can be confirmed on the

3. Setting the IPM Spindle Drive Unit Parameters V – 12 (1-1) D/I (Control input) 1L H F E D C B A 9 8 7 6 5 4 3 2 1 0 G1

3. Setting the IPM Spindle Drive Unit Parameters V – 13 (1-4) D/I (Control input) 4L H F E D C B A 9 8 7 6 5 4 3 2 1 0

4. Connection of Each Unit I - 164. Connection of Each Unit CAUTION 1. Shut off the power on the servo drive unit side if a fault occurs in t

3. Setting the IPM Spindle Drive Unit Parameters V – 14 (2-3) D/O (Control output) 3L H F E D C B A 9 8 7 6 5 4 3 2 1 0 MC

3. Setting the IPM Spindle Drive Unit Parameters V – 15 3.4 List of spindle protection functions and warning functions Refer to "3.9 Spin

4. Setup Procedures V – 17 4. Setup Procedures...

4. Setup Procedures V – 18 4. Setup Procedures 4.1 Wiring the drive unit The wiring is the same as the "MDS-B/C1-SP Series" spindle

4. Setup Procedures V – 19 4.4 PLG automatic adjustment of SPM unit PLG automatic adjustment is a function that automatically adjusts the PLG A

5. IPM Spindle Motor Specifications V – 21 5. IPM Spindle Motor Specifications ...

5. IPM Spindle Motor Specifications V – 22 5. IPM Spindle Motor Specifications 5.1 IPM spindle motor specifications Spindle motor model SJ-

5. IPM Spindle Motor Specifications V – 23 5.2 Motor outline drawings SJ-PMF01830-00 with standard flange Terminal Box Cooling Fan Section

4. Connection of Each Unit I - 174.1 Layout of each unit Layout the units according to the following reference as a principle. (1) When tota

Appendix 1 EN Standards Step-down Insulation Transformer AI - 1 Appendix 1 EN Standards Step-down Insulation Transformer ...

Appendix 1 EN Standards Step-down Insulation Transformer AI - 2 Appendix 1 EN Standards Step-down Insulation Transformer The following transfo

Appendix 2 EMC Installation Guidelines AII - 1 Appendix 2 EMC Installation Guidelines ...

Appendix 2 EMC Installation Guidelines AII - 2 Appendix 2 EMC Installation Guidelines 1. Introduction EMC Instructions became mandatory as

Appendix 2 EMC Installation Guidelines AII - 3 3. EMC Measures The main items relating to EMC measures include the following. (1) Store the d

Appendix 2 EMC Installation Guidelines AII - 4 4.2 Measures for door (1) Use metal for all materials configuring the door. (2) Use an EMI gas

Appendix 2 EMC Installation Guidelines AII - 5 5. Measures for various cables The various cables act as antennas for the noise and discharge th

Appendix 2 EMC Installation Guidelines AII - 6 5.3 Servomotor power cable Control box To drive unit Earth with P or U clip Shield cable Canno

Appendix 2 EMC Installation Guidelines AII - 7 5.5 Spindle motor power cable Control box To drive unit Earth with P or U clip Terminal box S

4. Connection of Each Unit I - 18(1) Outline connection drawing (Note) Mount the terminal cover after wiring as shown on the left. The term

Appendix 2 EMC Installation Guidelines AII - 8 6. EMC Countermeasure Parts 6.1 Shield clamp fitting The effect can be enhanced by connecting

Appendix 2 EMC Installation Guidelines AII - 9 6.2 Ferrite core A ferrite core is integrated and mounted on the plastic case. Quick installatio

Appendix 2 EMC Installation Guidelines AII - 10 HF3000A-TM/HF3000C-TM Series l 3-phase, 3-wire type (250V system, 500V system) l Noise Standard

Appendix 2 EMC Installation Guidelines AII - 11 <Main characteristics> 40A part <Circuit diagram> (250V system)(500V

Appendix 2 EMC Installation Guidelines AII - 12 <Outline dimensions> Dimensions (unit: mm) Dimensions (unit: mm) Part name A B C Part n

Appendix 2 EMC Installation Guidelines AII - 13 CC3000C-AZ Series Terminal block type l 3-phase, 3-wire type (500V system) l Dedicated reactor

Appendix 2 EMC Installation Guidelines AII - 14 MX13-SERIES 3-phase high-attenuation noise filter (for FA and servo systems) n Features l Optimu

Appendix 2 EMC Installation Guidelines AII - 15 g Example of attenuation of noise terminal voltage l EMI data for single control panel l EMI da

Appendix 2 EMC Installation Guidelines AII - 16 Product Identification ZCAT 20 35 – 09 30 A – BK (1) (2) (3) (4) (5) (6) (7) (1) Series n

Appendix 3 Unit System AIII - 1Appendix 3 Unit system...

4. Connection of Each Unit I - 194.3 Unit separated layout When installing vertically, avoid separating the spindle drive unit (C1-SP) and pow

Appendix 3 Unit System AIII - 2Appendix 3 Unit system The correspondence of the conventional unit symbols used in this manual and the interna

Appendix 4 Classification of Servo/Spindle Drive Unit Circuits Based on Higher Harmonic Suppression Countermeasures Guidelines AIV – 1 Appendix

Appendix 4 Classification of Servo/Spindle Drive Unit Circuits Based on Higher Harmonic Suppression Countermeasures Guidelines AIV – 2 Appendix

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 1 Appendix 5 Explanation of Large Capacity Spindle Unit Specificati

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 2 Appendix 5 Explanation of Large Capacity Spindle Unit Specificatio

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 3 4. Outline of units MDS-B-SP-550 300 210 120 MDS-B-SP-450 30

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 4 5. Panel cut dimension drawing MDS-B-SP-550 360±0.3 282±

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 5 6. Detailed outline drawing Note) The I-bolt installation hole is

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 6 (3) MDS-B-CVE-550 340 4-ø6 hole 20 360 380 344 10 18 20 L+ L– L1

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 7 (5) MDS-B-SP-450/550 340 4-ø6 hole 20 360 380 344 10 18 20 U 60 6

4. Connection of Each Unit I - 204.4 Precautions for installing multiple power supply units CAUTION Always use this wiring when using MDS-C

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 8 7. Heating value (1) Power supply unit (2) Spindl

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 9 10. Drive unit connection screw size Power supply unit Spindle

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 10 (b) When using MDS-B-CVE-450 or 550 MDS-B-SP(H)-370 to 550 NC L+

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 11 12. Restrictions (1) Installation Always install the B-SP-370/45

Appendix 5 Explanation of Large Capacity Spindle Unit Specifications AV – 12 <Example 1> <Example 2> SP-450 CVE-450

Revision history Sub- No. Date of revision Revision details A December 2000 First edition created. April 2001 Revised errors. Changed

Notice Every effort has been made to keep up with software and hardware revisions in the contents described

4. Connection of Each Unit I - 21(b) Connection of communication cable between drive unit and power supply unit Connect the (6) cable to C1-CV

iii DANGER There are no "DANGER" items in this manual. WARNING 1. Electric shock prevention Do not open the fron

4. Connection of Each Unit I - 22 (a) Connection of NC communication cable (i) CH1 Connect with the lines (1) to (2) shown in Fig. 2. (ii)

5. Drive Section Connector and Cable Specifications I - 235. Drive Section Connector and Cable Specifications ...

5. Drive Section Connector and Cable Specifications I - 245. Drive Section Connector and Cable Specifications 5.1 Half pitch cable connection s

5. Drive Section Connector and Cable Specifications I - 25Half pitch cable connection system (continued) Cable name Connector name on controller

5. Drive Section Connector and Cable Specifications I - 265.2 Cable details CAUTION Do not mistake the connection when manufacturing the detec

5. Drive Section Connector and Cable Specifications I - 275.2.3 Servo drive unit detector cable (1) Detector cable for OSE104o/OSA104o/OSE105o

5. Drive Section Connector and Cable Specifications I - 28(2) Detector cable for OHE25K-ET/OHA25K-ET (a) CNV13, CNV13L, CNV13M (cable length ≤

5. Drive Section Connector and Cable Specifications I - 295.2.4 Brake cable (1) 9kW and below Mechanical brakes Part No. Part na

5. Drive Section Connector and Cable Specifications I - 305.2.5 Communication cable SH21 connector (a) 10320-3210-000 Logo, etc., indication

5. Drive Section Connector and Cable Specifications I - 315.2.6 Cannon plug for servomotor detector 1. Standard plug (1) Angle plug MS3108B2

iv CAUTION 2. Injury prevention Do not apply a voltage other than that specified in Instruction Manual on each terminal. Failure to observe this

5. Drive Section Connector and Cable Specifications I - 322. JIS corresponding plugs (Hirose) If the JIS B6015 standards must be followed, use t

5. Drive Section Connector and Cable Specifications I - 335.2.7 Cable wire The following shows the specifications and processing of the wire us

5. Drive Section Connector and Cable Specifications I - 345.2.8 Cable protection tube (noise countermeasure) If influence from noise is unavoid

5. Drive Section Connector and Cable Specifications I - 355.2.9 Oil-proof type servomotor cable connectors (Recommendation 1) When using the mo

5. Drive Section Connector and Cable Specifications I - 365.2.10 Oil-proof type servomotor connectors (Recommendation 2) When using the motor a

5. Drive Section Connector and Cable Specifications I - 375.2.11 Cable clamp Mount the grounding plate near the servo drive unit, peel the cabl

5. Drive Section Connector and Cable Specifications I - 385.2.12 Spindle control circuit cable list Connected device Connected device Parts nam

5. Drive Section Connector and Cable Specifications I - 39 Connected device Connected device Parts name Parts name No. Application Drive unit si

5. Drive Section Connector and Cable Specifications I - 40 (Note 1) The connector shell on the spindle drive unit is the 3M "10320-52F0-008&

5. Drive Section Connector and Cable Specifications I - 41 Cable nameConnector typeE: E-type (crimp terminal on lead end)2: 2-type (designated

v CAUTION Store and use the units under the following environment conditions. Conditions Environment Servo drive unit Servomotor Ambi

5. Drive Section Connector and Cable Specifications I - 42 Cable name Connector type E: E-type (crimp terminal on lead end) 2: 2-type (designa

5. Drive Section Connector and Cable Specifications I - 43 Cable nameConnector typeE: E-type (crimp terminal on lead end)2: 2-type (cannon plug

5. Drive Section Connector and Cable Specifications I - 44 Cable nameConnector typeE: E-type (crimp terminal on lead end)2: 2-type (cannon plug

5. Drive Section Connector and Cable Specifications I - 45 Cable nameConnector typeE: E-type (crimp terminal on lead end)2: 2-type (connection

5. Drive Section Connector and Cable Specifications I - 46 Cable nameConnector typeE: E-type (crimp terminal on lead end)2: 2-type (designated

5. Drive Section Connector and Cable Specifications I - 47 Connector type E: E-type (crimp terminal on lead end) 2: 2-type (cannon plug straight

5. Drive Section Connector and Cable Specifications I - 48 Connector typeE: E-type (crimp terminal on lead end)2: 2-type (cannon plug straight ty

5. Drive Section Connector and Cable Specifications I - 49 Connector typeE: E-type (crimp terminal on lead end)2: 2-type (designated connector)Ax

5. Drive Section Connector and Cable Specifications I - 50 Connector typeE: E-type (crimp terminal on lead end)2: 2-type (designated connector)Ax

5. Drive Section Connector and Cable Specifications I - 51 Connector typeE: E-type (crimp terminal on lead end)2: 2-type (designated connector)Ax

vi CAUTION (2) Wiring Correctly and securely perform the wiring. Failure to do so could lead to runaway of the servomotor. Do not install a cond

5. Drive Section Connector and Cable Specifications I - 52 (Note) When using the 2-axis spindle, the required quantity of part No. 101 to 1

5. Drive Section Connector and Cable Specifications I - 535.2.13 Cable assembly procedure (Excluding SH21 cable) (1) Non-shield shell assembly

5. Drive Section Connector and Cable Specifications I - 54 (f) Latch Store a connector and latch at the respective positions on one end of the sh

5. Drive Section Connector and Cable Specifications I - 55(2) Non-shield shell assembly procedure II Jack screw (screw locking) type (a) Shield

5. Drive Section Connector and Cable Specifications I - 56 (f) Jack screw Store a connector and jack screw at the respective positions on one end

6. Outline Drawing I - 576. Outline Drawing ...

6. Outline Drawing I - 586. Outline Drawing 6.1 Panel installation structure (1) Unit outline Required windpassage spaceRequired windpassage

6. Outline Drawing I - 596.2 Power supply unit ∗1 The position of the CV-37 to 185 CN4 and CN9 is approx. 39mm lower than the MDS-B-CV Series.

6. Outline Drawing I - 606.3 1-axis servo drive unit/2-axis servo drive unit/spindle servo drive unit The fin section includes 15mm required for

6. Outline Drawing I - 61The fin section includes 12mm required for the wind passage space. C1-V1-110/150 SP-260/300 6 3 12フィン275Terminal coverFi

vii CAUTION (4) Usage methods Install an external emergency stop circuit so that the operation can be stopped and power shut off immediately. Tur

6. Outline Drawing I - 62 6.5 AC reactor AC reactor outline drawing (1) For 30kW or less 6-screw4-8×15 slot(with ground mark)FG connectionp

6. Outline Drawing I - 63 153±0.4 165±0.7 130±0.7 6 35 2-ø4.6 (Note 1) This AC reactor has a PE (protection grounding) terminal for electric shoc

7. Heating Value I - 65 7. Heating Value...

7. Heating Value I - 66 (Inside box)Velocity 2m/s or moreServo driveServo driveServo driveSpindle drivePower supply7. Heating Value (1) Power s

8. Selection of Capacity I - 67 8. Selection of Capacity...

8. Selection of Capacity I - 68 8. Selection of Capacity 8.1 Selection of the power supply unit capacity In addition to "selection condit

8. Selection of Capacity I - 69 (Note 3) If the value obtained on the right sides of equations 1) and 2) is suppressed to less than 0.5kW more

8. Selection of Capacity I - 70 8.1.2 Selection with maximum momentary rated capacity Select the capacity so that the total value of the two

8. Selection of Capacity I - 71 8.1.4 Selection example (Example 1) Spindle motor : 30-minute rated output 22kW × 1 unit Servomotor : HC352 (