Mitsubishi Melservo-J2-SUPER series Instruction Manual

MITSUBISHI ELECTRICMITSUBISHI ELECTRICINDUSTRIAL AUTOMATIONMELSERVOServo amplifier and motorsInstruction ManualMR-J2S-B/B4Art.-No.: 16835307 06 2006Ve

IVSpecial safety instructionsThe following notes on sources of danger should be interpreted as general guidelines for servo drives in association with

Operation Parameter4 - 144.5.3 Parameter description:Number Symbol Initial value Unit Setting range1 AMS 0000 Refer descriptionAmplifier settingUsed

Parameter OperationMELSERVO J2-Super 4 - 15Number Symbol Initial value Unit Setting range6 FBP 0 Refer descriptionFeedback pulse number Set the numb

Operation Parameter4 - 16Number Symbol Initial value Unit Setting range9 RSP 0005 Refer descriptionResponse auto tuningUsed to select the response of

Parameter OperationMELSERVO J2-Super 4 - 17Number Symbol Initial value Unit Setting range14 VG1 177 rad/s 20–5000Speed control gain1If auto tuning 1

Operation Parameter4 - 18Number Symbol Initial value Unit Setting range19 FFC 0 % 0–100Feed forward gainPre-regulation to minimise the control deviati

Parameter OperationMELSERVO J2-Super 4 - 19Number Symbol Initial value Unit Setting range24 OP2 0000 Refer descriptionFunction selection 2: Used to

Operation Parameter4 - 20Number Symbol Initial value Unit Setting range27 MO1 0 mV −999–999Analog monitor 1 offsetUsed to set the offset voltage of th

Parameter OperationMELSERVO J2-Super 4 - 21Number Symbol Initial value Unit Setting range34 VPI 0 Pulse 0–50000PI-/PID control switch-over position d

Operation Parameter4 - 22Set the parameter value and switch power off once, then switch it on again to make that parameter setting valid.Number Symbol

Gain OperationMELSERVO J2-Super 4 - 234.6 Gain4.6.1 Gain adjustmentThe gain adjustment in this section can be made on a single servo amplifier. For g

MELSERVO J2-Super VSpecial safety instructions for the devicesbCAUTION:●During the installation of servo systems beware of the heat that builds up du

Operation Gain4 - 24For the gain setting please follow the instructions which are given below:S000867 Fig. 4-5: Adjustment sequenceStartInterpolation

Gain OperationMELSERVO J2-Super 4 - 254.6.2 Gain adjustment using setup-softwareThe following table shows the functions and adjustment when using th

Operation Gain4 - 264.6.3 Auto tuningThe servo amplifier is equipped with a real-time auto tuning function that constantly optimises the gain factors

Gain OperationMELSERVO J2-Super 4 - 27Auto tuning mode operationThe block diagram of real-time auto tuning is shown below:When a servo motor is accel

Operation Gain4 - 28Adjustment procedure by auto tuningAuto tuning is the standard selection. In most cases you just need to connect the motor and sta

Gain OperationMELSERVO J2-Super 4 - 29Response level setting in auto tuning modeSet the response (parameter No. 9) of the whole servo system. As the

Operation Gain4 - 304.6.4 Manual gain settingIf you are not satisfied with the adjustment of auto tuning, you can make simple manual adjustment with

Gain OperationMELSERVO J2-Super 4 - 31● Speed controlThe following table gives an overview of the parameters used for rotation speed control for the

Operation Gain4 - 32● Position controlThe following table gives an overview of the parameters used for position control for the manual setting of the

Gain OperationMELSERVO J2-Super 4 - 334.6.5 InterpolationThe interpolation mode is used to match the position control gains of the axes when performi

VIConfigurationEnvironmentOperate the servo amplifier at or above the contamination level 2 set forth in IEC60664-1. For this purpose, install the ser

Operation Gain4 - 344.6.6 Differences in auto tuning between MR-J2 and MR-J2SResponse levelIn comparison to the servo amplifiers of the MR-J2-Series

Gain OperationMELSERVO J2-Super 4 - 35Auto tuning selectionThe MR-J2-Super series has an addition of the load inertia moment ratio fixing mode. It al

Operation Gain4 - 36

Filter functions Special adjustment functionsMELSERVO J2-Super 5 - 15 Special adjustment functionsUse the functions given in this chapter, if you are

Special adjustment functions Filter functions5 - 25.1.1 Machine resonance suppression filterThe machine resonance suppression filter is a notch filte

Filter functions Special adjustment functionsMELSERVO J2-Super 5 - 3Parameter● Machine resonance suppression filter (pr. 18) Set the notch frequency

Special adjustment functions Filter functions5 - 45.1.2 Adaptive vibration suppression controlAdaptive vibration suppression control is a function in

Filter functions Special adjustment functionsMELSERVO J2-Super 5 - 5ParametersSet the operation of adaptive vibration suppression control at the thir

Special adjustment functions Filter functions5 - 65.1.3 Low-pass filterWhen a ballscrew or the like is used, resonance of high frequency may occur as

General description Absolute position detection systemMELSERVO J2-Super 6 - 16 Absolute position detection system6.1 General description6.1.1 Specifi

MELSERVO J2-Super VIIWiringThe cables are connected via insulated tubular cable sockets to the terminal strip of the servo amplifier.Use only the con

Absolute position detection system General description6 - 26.1.2 System configuration6.1.3 Communication overviewBlock diagramThe encoder consists of

General description Absolute position detection systemMELSERVO J2-Super 6 - 36.1.4 Battery installation procedureFor battery installation please fol

Absolute position detection system General description6 - 46.1.5 Parameter settingSet "0001" in parameter No.1 to make the absolute position

General description Absolute position detection systemMELSERVO J2-Super 6 - 56.1.6 Absolute position detection dataYou can display the absolute posi

Absolute position detection system General description6 - 6

AccessoriesMELSERVO J2-Super 7 - 17 AccessoriesmDANGER:Before connecting any option or auxiliary equipment, make sure that the charge lamp is off mor

Accessories Optional accessories7 - 27.1 Optional accessories7.1.1 Regenerative brake optionAllowable combinations of regenerative brake resistors/ser

Optional accessories AccessoriesMELSERVO J2-Super 7 - 3Selection of the regenerative brake option● Simple selection methodIn horizontal motion applic

Accessories Optional accessories7 - 4● Regenerative energy calculationUse the following method (refer tab. 7-3) when regeneration occurs continuously

Optional accessories AccessoriesMELSERVO J2-Super 7 - 5● Power dissipation of servo motor and servo amplifier in regenerative mode Efficiency regener

VIII

Accessories Optional accessories7 - 6● Installation of regenerative brake option When using the regenerative brake resistor remove the built-in brake

Optional accessories AccessoriesMELSERVO J2-Super 7 - 7For installation of an external brake resistor to the servo amplifiers MR-J2S-500B and MR-J2S-

Accessories Optional accessories7 - 87.1.2 CablesUse the following cables for connection of the servo motor and servo amplifier: S000992C Fig. 7-6: C

Optional accessories AccessoriesMELSERVO J2-Super 7 - 97.1.3 Confection diagram of encoder cablesEncoder cable for HC-KFS and HC-MFS series motorEnc

Accessories Optional accessories7 - 107.1.4 Bus cable bCAUTION:When fabricating the bus cable, do not make incorrect connection. Doing so can cause mi

Special accessories AccessoriesMELSERVO J2-Super 7 - 117.2 Special accessories7.2.1 TransformerInput: 3 × 400VOutput: 3 × 230VTransformerPower capaci

Accessories Special accessories7 - 12

Inspection Maintenance and InspectionMELSERVO J2-Super 8 - 18 Maintenance and Inspection8.1 InspectionIt is recommended to make the following checks

Maintenance and Inspection Life8 - 2

Alarms and Warnings TroubleshootingMELSERVO J2-Super 9 - 19 Troubleshooting9.1 Alarms and Warnings9.1.1 Alarms and warning listWhen a fault occurs d

ContentsMELSERVO J2-Super IXContents1 Introduction1.1 Features and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting Alarms and Warnings9 - 2Deactivate the alarm about 30 minutes of cooling time for servo amplifier, servo motor and brake unit after

Alarms and Warnings TroubleshootingMELSERVO J2-Super 9 - 39.1.2 AlarmsTab. 9-2Prcautions at alarm occurrence:mDANGER:When any alarm has occurred, eli

Troubleshooting Alarms and Warnings9 - 4 Display Error Definition Cause Action10 Undervoltage Power supply voltage dropped to 160V (servo amplifier 20

Alarms and Warnings TroubleshootingMELSERVO J2-Super 9 - 5Display Error Definition Cause Action25 Absolute position eraseAbsolute position data in er

Troubleshooting Alarms and Warnings9 - 6Display Error Definition Cause Action32 Overcurrent Current that flew is higher than the permissible current o

Alarms and Warnings TroubleshootingMELSERVO J2-Super 9 - 7Display Error Definition Cause Action37 Parameter error Parameter setting is wrong.1. Servo

Troubleshooting Alarms and Warnings9 - 8Display Error Definition Cause Action51 Overload 2 Max. output current flow successively for several seconds.

Alarms and Warnings TroubleshootingMELSERVO J2-Super 9 - 9Display Error Definition Cause Action8E Serial communication errorSerial communication erro

Troubleshooting Alarms and Warnings9 - 109.1.3 WarningsIf E6, E7, E9 or EE occurs, the servo off status is established. If any other warning occurs, o

Characteristics SpecificationsMELSERVO J2-Super 10 - 110 Specifications10.1 Characteristics10.1.1 Load diagramAn electronic thermal relay is built in

ContentsX4 Operation4.1 Points to check prior to starting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 Procedure

Specifications Characteristics10 - 2S000953C Fig. 10-3: Load diagrams MR-J2S-500B, MR-J2S-700B, MR-J2S-500B4 and MR-J2S-700B41101001000100000 50 100 1

Characteristics SpecificationsMELSERVO J2-Super 10 - 310.1.2 Heat loss of servo amplifierAmount of heat generated by the servo amplifierThe followin

Specifications Characteristics10 - 410.1.3 Specifications of electromagnetic brakeThe characteristics of the electromagnetic brake provided for the s

Characteristics SpecificationsMELSERVO J2-Super 10 - 5Electromagnetic brake power supply24VDC of the internal power output for interface (VDD) cannot

Specifications Characteristics10 - 610.1.4 Dynamic brakingIf an alarm, an EMERGENCY OFF or a loss of power occurs, then the servo motor is switched di

Characteristics SpecificationsMELSERVO J2-Super 10 - 7S000958C Fig. 10-6: Dynamic brake time constant HC-MFSS000959C Fig. 10-7: Dynamic brake time co

Specifications Characteristics10 - 8S000960C Fig. 10-8: Dynamic brake time constant HC-SFSS000961C Fig. 10-9: Dynamic brake time constant HC-RFS00.005

Standard specifications SpecificationsMELSERVO J2-Super 10 - 910.2 Standard specifications10.2.1 Servo amplifierServo amplifier MR-J2S-10B 20B 40B 6

Specifications Standard specifications10 - 1010.2.2 Servo motorServo motorHC-MFS Series HC-KFS Series053 13 23 43 73 053 13 23 43 73Applicable servo a

Standard specifications SpecificationsMELSERVO J2-Super 10 - 11Servo motorHC-SFS Series HC-RFS Series52 102 152 202 352 502 702 103 153 203 353 503Ap

ContentsMELSERVO J2-Super XI8 Maintenance and Inspection8.1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications Standard specifications10 - 12The figure stated for the number of braking cycles per minute when addressing the braking unit is the pe

Standard specifications SpecificationsMELSERVO J2-Super 10 - 1310.2.3 Torque characteristics Servo motors 200VNOTEIf a load is applied to the stopped

Specifications Standard specifications10 - 14S000936C Fig. 10-12: HC-SFS series servo motor torque characteristicsS000937C Fig. 10-13: HC-RFS series s

Standard specifications SpecificationsMELSERVO J2-Super 10 - 15Servo motors 400VS001242C Fig. 10-14: HC-SFS series servo motor torque characteristics

Specifications Standard specifications10 - 16

Requirements EMC DirectivesMELSERVO J2-Super 11 - 111 EMC Directives11.1 RequirementsWith regard to its electromagnetic compatibility, the servo ampl

EMC Directives Requirements11 - 2

Servo amplifiers 200V DimensionsMELSERVO J2-Super 12 - 112 Dimensions12.1 Servo amplifiers 200VMR-J2S-10B and MR-J2S-20BS000938C Fig. 12-1: Outline

Dimensions Servo amplifiers 200V12 - 2MR-J2S-40B and MR-J2S-60BS000939C Fig. 12-3: Outline drawingModelWeight [kg]MR-J2S-40B1.1MR-J2S-60BTab. 12-2: D

Servo amplifiers 200V DimensionsMELSERVO J2-Super 12 - 3MR-J2S-70B and MR-J2S-100BS000940C Fig. 12-5: Outline drawingModelWeight [kg]MR-J2S-70B1.7MR

ContentsXII

Dimensions Servo amplifiers 200V12 - 4MR-J2S-200B and MR-J2S-350BS000941C Fig. 12-7: Outline drawingModelWeight [kg]MR-J2S-200B2.0MR-J2S-350BTab. 12-

Servo amplifiers 200V DimensionsMELSERVO J2-Super 12 - 5MR-J2S-500BS000942C Fig. 12-9: Outline drawingModelWeight [kg]MR-J2S-500B4.9Tab. 12-5: Dimen

Dimensions Servo amplifiers 200V12 - 6MR-J2S-700BS00943C Fig. 12-11: Outline drawingModelWeight [kg]MR-J2S-700B7.2Tab. 12-6: DimensioningS000952C Fig.

Servo amplifiers 400V DimensionsMELSERVO J2-Super 12 - 712.2 Servo amplifiers 400VMR-J2S-60B4 to MR-J2S-200B4S001217C Fig. 12-13: Outline drawingMod

Dimensions Servo amplifiers 400V12 - 8MR-J2S-350B4 and MR-J2S-500B4S000942C Fig. 12-15: Outline drawingModelWeight [kg]MR-J2S-350B45MR-J2S-500B4Tab. 1

Servo amplifiers 400V DimensionsMELSERVO J2-Super 12 - 9MR-J2S-700B4S000943C Fig. 12-17: Outline drawingModelWeight [kg]MR-J2S-700B47.2Tab. 12-9: Dim

Dimensions Servo motors12 - 1012.3 Servo motors12.3.1 HC-MFS and HC-KFS seriesHC-MFS053 (B) and HC-MFS13 (B), HC-KFS053 (B) and HC-KFS13 (B)S000944C

Servo motors DimensionsMELSERVO J2-Super 12 - 11HC-MFS23 (B) and HC-MFS43 (B), HC-KFS23 (B) and HC-KFS43 (B)S000945C Fig. 12-20: Outline drawingModel

Dimensions Servo motors12 - 12HC-MFS73 (B), HC-KFS73 (B)S000946C Fig. 12-21: Outline drawingModel Rated output [W] Weight [kg]HC-MFS73 (B)750 3.0 (4.0

Servo motors DimensionsMELSERVO J2-Super 12 - 1312.3.2 HC-SFS-SerieHC-SFS52 (B) to HC-SFS152 (B), HC-SFS524 (B) to HC-SFS1524 (B) S000947C Fig. 12-22

Features and configuration IntroductionMELSERVO J2-Super 1 - 11 Introduction1.1 Features and configuration Apart from possessing the functions of th

Dimensions Servo motors12 - 14HC-SFS202 (B) to HC-SFS702 (B), HC-SFS2024 (B) to HC-SFS7024 (B)S000948C Fig. 12-23: Outline drawingModelRated output [k

Servo motors DimensionsMELSERVO J2-Super 12 - 1512.3.3 HC-RFS seriesHC-RFS103 (B), HC-RFS153 (B) and HC-RFS203 (B) S000949C Fig. 12-24: Outline drawi

Dimensions Servo motors12 - 16HC-RFS353 (B) and HC-RFS503 (B)S000950C Fig. 12-25: Outline drawingModelRated output [kW] L [mm] KL [mm] Weight [kg]HC-R

Regenerative brake resistor option DimensionsMELSERVO J2-Super 12 - 1712.4 Regenerative brake resistor optionRFH75 to RFH400 and MR-PWR-T-150 to MR-

Dimensions Transformer12 - 1812.5 Transformer S000693C Abb. 12-27: Outline drawingTrans- formerPower[kVA]ED[%]Input cur-rent[A]Output current[A]Termin

IndexMELSERVO J2-Super iIndexAAbsolute position detection systemAbsolute position detection data . . . . . . . . 6-5Battery installation . . . . .

IndexiiFFanMR-J2S-200B4 and less . . . . . . . . . . . . . 1-18MR-J2S-350B and less . . . . . . . . . . . . . . 1-14MR-J2S-350B4 to MR-J2S-700B4 .

IndexMELSERVO J2-Super iiiServo motorComponents . . . . . . . . . . . . . . . . . . . . . . . 1-21Connection . . . . . . . . . . . . . . . . . . . .

Indexiv

Introduction Function block diagram1 - 21.2 Function block diagram1.2.1 Servo amplifiers 200VUp to 750 W a 1-phase power supply is possible. For de

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Function block diagram IntroductionMELSERVO J2-Super 1 - 31.2.2 Servo amplifiers 400VMR-J2S-200B4 or lessWhen connecting an optional regeneration br

Introduction Function block diagram1 - 4MR-J2S-350B4 to 700B4When connecting an optional regeneration brake resistor, always remove the lead from acro

Model overview IntroductionMELSERVO J2-Super 1 - 51.3 Model overview1.3.1 Servo amplifiers 200VS000847T, S000955T, S000913T, S000914T Fig. 1-4: Mod

Introduction Model overview1 - 61.3.2 Servo amplifiers 400V1.3.3 Rating plateS001196C, S001060E, S001061E Fig. 1-5: Model designation of servo ampli

Model overview IntroductionMELSERVO J2-Super 1 - 71.3.4 Servo motorsServo motors 200VS000849C Fig. 1-7: Servo motors Fig. 1-8: Model designation of

Introduction Model overview1 - 8Servo motors 400V Fig. 1-9: Model designation of servo motors 400VNOTE All motors conform to the following standards:

Model overview IntroductionMELSERVO J2-Super 1 - 9S00805C Fig. 1-10: Rating plateMITSUBISHIAC SERVO MOTORSERIALDATEMITSUBISHI ELECTRIC CORPORATIONHC

Introduction Removal and reinstallation of the front cover1 - 101.4 Removal and reinstallation of the front coverFor models MR-J2S-200B or larger the

Removal and reinstallation of the front cover IntroductionMELSERVO J2-Super 1 - 11Removal the front cover for MR-J2S-500B, MR-J2S-350B4 and MR-J2S-50

Instruction ManualServo amplifier MR-J2S-B/B4Art.-N0.: 168353Version Changes / Additions / CorrectionsA 06/2006 pdp —

Introduction Removal and reinstallation of the front cover1 - 12Removal the front cover for MR-J2S-700B and MR-J2S-700B4Press the lock on the side of

Operating elements IntroductionMELSERVO J2-Super 1 - 131.5 Operating elements1.5.1 Servo amplifier 200VServo amplifier MR-J2S-350B or lessS000970C F

Introduction Operating elements1 - 14S000512C Fig. 1-18: Servo amplifier MR-J2S-350B or lessNo. Name Description ReferenceBus cable connector (CN1A)

Operating elements IntroductionMELSERVO J2-Super 1 - 15Servo amplifier MR-J2S-500B and MR-J2S-700BS000971C Fig. 1-19: Servo amplifier MR-J2S-500B an

Introduction Operating elements1 - 16S000916C Fig. 1-20: Servo amplifier MR-J2S-500B and MR-J2S-700BNo. Name Description ReferenceBus cable connecto

Operating elements IntroductionMELSERVO J2-Super 1 - 171.5.2 Servo amplifier 400VServo amplifier MR-J2S-60B4 to MR-J2S-200B4S001238C Fig. 1-21: Ser

Introduction Operating elements1 - 18S001198C Fig. 1-22: Servo amplifier MR-J2S-60B4 to MR-J2S-200B4No. Name Description ReferenceMain circuit conne

Operating elements IntroductionMELSERVO J2-Super 1 - 19Servo amplifier MR-J2S-350B4 to MR-J2S-700B4S000971C Fig. 1-23: Servo amplifier MR-J2S-350B4

Introduction Operating elements1 - 20S000916C Fig. 1-24: Servo amplifier MR-J2S-350B4 to MR-J2S-700B4No. Name Description ReferenceBus cable connect

Operating elements IntroductionMELSERVO J2-Super 1 - 211.5.3 Servo motorS000882C Fig. 1-25: Servo motorNo. Name Description ReferenceEncoder connect

Introduction Functions1 - 221.6 FunctionsFunction Description ReferenceHigh-resolution encoder Motor encoder has a resolution of 131072 pulses/rev. —A

System configuration IntroductionMELSERVO J2-Super 1 - 231.7 System configuration1.7.1 Servo amplifiers 200VSystem configuration for MR-J2S-100B or

Introduction System configuration1 - 24System configuration for MR-J2S-200B and MR-J2S-350B S001004C Fig. 1-27: Overview of the system configuration

System configuration IntroductionMELSERVO J2-Super 1 - 25System configuration for MR-J2S-500B S001005C Fig. 1-28: Overview of the system configurati

Introduction System configuration1 - 26System configuration for MR-J2S-700B S001006C Fig. 1-29: Overview of the system configuration for MR-J2S-700BO

System configuration IntroductionMELSERVO J2-Super 1 - 271.7.2 Servo amplifier 400VSystem configuration for MR-J2S-200B4 or less S001252C Fig. 1-30

Introduction System configuration1 - 28System configuration for MR-J2S-350B4 and MR-J2S-500B4 S001253C Fig. 1-31: Overview of the system configuratio

System configuration IntroductionMELSERVO J2-Super 1 - 29System configuration for MR-J2S-700B4S001254C Fig. 1-32: Overview of the system configurati

Introduction System configuration1 - 30

General environmental conditions InstallationMELSERVO J2-Super 2 - 12 Installation2.1 General environmental conditionsbCAUTION:●The equipment must b

About this ManualThe text, illustrations, diagrams and examples in this manual are solely for clarification purposes for the installation,handling and

Installation General environmental conditions2 - 22.1.1 Installation of servo amplifiersInstallation of one servo amplifierThe servo amplifier must b

General environmental conditions InstallationMELSERVO J2-Super 2 - 3Installation of two or more servo amplifiers and other equipmentLeave a large cle

Installation General environmental conditions2 - 42.1.2 Installation of servo motorsSafety instructionsInstructions for the protection of the servo m

General environmental conditions InstallationMELSERVO J2-Super 2 - 5● For installation of the servo motor, use spring washers, etc. and fully tighten

Installation General environmental conditions2 - 6Vibration Servo motor VibrationHC-KFS HC-MFSX, Y: 49m/s2 (5g) (refer fig. 2-6)HC-SFS52 to 152 HC-SFS

General environmental conditions InstallationMELSERVO J2-Super 2 - 7Protection from oil and waterWhen the gear box is mounted horizontally, the oil l

Installation General environmental conditions2 - 8When installing the servo motor horizontally, face the power cable and encoder cable downward. When

General environmental conditions InstallationMELSERVO J2-Super 2 - 9In general the installation of the servo motor can be in any desired location or

Installation General environmental conditions2 - 10

Connection of servo amplifier ConnectionMELSERVO J2-Super 3 - 13 Connection3.1 Connection of servo amplifier3.1.1 No-fuse circuit breakers, fuses,

Connection Connection of servo amplifier3 - 23.1.2 Control circuit and main circuit terminal blockServo amplifierConnectorsMain circuit/control circu

Connection of servo amplifier ConnectionMELSERVO J2-Super 3 - 3Servo amplifierConnectorsMain circuit/control circuit/brake restistor/brake unitProtec

Connection Connection of servo amplifier3 - 4Main circuit terminal overview for MR-J2S-60B to MR-J2S-700B Main circuit terminal overview for MR-J2S-60

Connection of servo amplifier ConnectionMELSERVO J2-Super 3 - 53.1.3 Signal linesThe servo amplifier has four signal connectors. You will find the pi

Connection Connection of servo amplifier3 - 6Interface explanationsInput signalOutput signalsPower supplyConnector Name DescriptionCN1AConnector for b

Connection of servo amplifier ConnectionMELSERVO J2-Super 3 - 73.1.4 InterfacesThe connection of external periphery to the interface described in sec

Connection Connection of servo amplifier3 - 8Digital output interface DO-1Via this interface a control lamp, a relay or an photocoupler may be address

Connection of servo amplifier ConnectionMELSERVO J2-Super 3 - 9Emulated encoder output● Differential outputmax. output current: 35mAAnalog outputS000

Connection Servo motor3 - 103.2 Servo motor3.2.1 Connection of servo motors Connect the servo motors via corresponding power supply connector. For

Servo motor ConnectionMELSERVO J2-Super 3 - 113.2.2 Motor connectorServo motor series HC-KFS (B)/HC-MFS (B)24VDC no polarityS000883C Fig. 3-9: Serv

MELSERVO J2-Super ISafety InstructionsGeneral safety instructionsFor qualified staff onlyThis manual is intended exclusively for acknowledged and qua

Connection Servo motor3 - 12Servo motor series HC-SFS/HC-RFSS000562C Fig. 3-11: Servo motor series HC-SFS/HC-RFSServo motorConnectorsPower supply Enc

Servo motor ConnectionMELSERVO J2-Super 3 - 1324VDC no polarity For the motors HC-SFS52B/102B/152B and motors HC-RFS103B/153B/203B/353B/503B the atta

Connection Internal circuit and common3 - 143.3 Internal circuit and commonS000976C Fig. 3-13: Internal circuit and commonVDDCOMEM1SGMBR24 V DCLAR,e

Grounding ConnectionMELSERVO J2-Super 3 - 153.4 Grounding Ground the bus cable near the controller! That way you reduce the influence of external noi

Connection Power supply3 - 163.5 Power supplyPower-on procedureAlways wire the power supply using the magnetic contactor with the main circuit power s

Power supply ConnectionMELSERVO J2-Super 3 - 173.5.1 Connection exampleConnection for servo amplifier 200VConnection examples for 1-phase and 3-phase

Connection Power supply3 - 18Connection for servo amplifier 400VS001239C Fig. 3-17: Servo amplifier MR-J2S-60B4 to MR-J2S-200B4S001240C Fig. 3-18: S

Power supply ConnectionMELSERVO J2-Super 3 - 19Timing chartEmergency stopFor safety’s sake an EMERGENCY OFF switch must always be installed between t

Connection Alarm occurence timing chart3 - 203.6 Alarm occurence timing chartbCAUTION:When an alarm has occurred, remove its cause, make sure that th

Servo motor with electromagnetic brake ConnectionMELSERVO J2-Super 3 - 213.7 Servo motor with electromagnetic brakeConnection diagramPlease observe

IISpecial instructions for working with this manualIn this manual special warnings that are important for the proper and safe use of the products are

Connection Servo motor with electromagnetic brake3 - 22Setting procedureThe setting for the electromacnetic brake is as follows:In Parameter 21 set th

Servo motor with electromagnetic brake ConnectionMELSERVO J2-Super 3 - 23S000803E Fig. 3-25: Alarm occurenceS000804E Fig. 3-26: Main and control ci

Connection Examples of standard wiring diagrams3 - 243.8 Examples of standard wiring diagramsIn the following illustrations there is presented a wiri

Examples of standard wiring diagrams ConnectionMELSERVO J2-Super 3 - 25Servo amplifier 400VS001255C Fig. 3-29: Standard wiring diagram for amplifier

Connection Examples of standard wiring diagrams3 - 26Notes to fig. 3-28 and fig. 3-29:The connection of terminals shown for the optional regenerative

Station number setting ConnectionMELSERVO J2-Super 3 - 273.9 Station number settingUse the coding switch (CS1) to set the station number for the serv

Connection Station number setting3 - 28

Points to check prior to starting operation OperationMELSERVO J2-Super 4 - 14 Operation4.1 Points to check prior to starting operationWiringBefore s

Operation Points to check prior to starting operation4 - 2● 24VDC or higher voltages are not applied to the pins of connector CN3.● SD and SG of conne

Procedures before Operation OperationMELSERVO J2-Super 4 - 34.2 Procedures before Operation4.2.1 Start up procedurePower onWhen the main and contro

MELSERVO J2-Super IIICompliance with EC DirectivesEC directives are intended to allow the liberal sales of goods within the EU. With the establishmen

Operation Procedures before Operation4 - 4Servo onSwitch the servo-on in the following procedure: Switch on main circuit and control circuit power su

Display and Operation OperationMELSERVO J2-Super 4 - 54.3 Display and Operation4.3.1 Display sequenceOn the servo amplifier display (two-digit, seven

Operation Display and Operation4 - 64.3.2 Indication list The character "#" denotes any of numerals 0 to 8 and what it means is listed in T

Test operation mode OperationMELSERVO J2-Super 4 - 74.4 Test operation modeBy using a personal computer and the setup-software, you can execute jog

Operation Test operation mode4 - 8● Positioning operationPositioning operation can be performed without using the servo system controller. This operat

Test operation mode OperationMELSERVO J2-Super 4 - 9● Motor-less operationWithout connecting the servo motor, output signals or status displays can b

Operation Test operation mode4 - 104.4.1 Test operation procedureJOG operation, positioning operation, program operation, forced outputSwitch power o

Parameter OperationMELSERVO J2-Super 4 - 114.5 ParameterWhen the servo amplifier is connected with the servo system controller, the parameters are se

Operation Parameter4 - 124.5.2 Parameter overviewFunction No. Symbol Name Initial value UnitCustomer settingBasicparameters1AMS Amplifier setting 000

Parameter OperationMELSERVO J2-Super 4 - 13Set the parameter value and switch power off once, then switch it on again to make that parameter setting