Mitsubishi Melservo-J2-SUPER series Instruction Manual

General-Purpose AC ServoJ2-Super SeriesSH (NA) 030017-G (0709) MEE Printed in Japan Specifications subject to change without notice.This Instruction M

A - 9 CONFORMANCE WITH UL/C-UL STANDARD (1) Servo amplifiers and servo motors used Use the servo amplifiers and servo motors which comply with t

4 - 9 4. OPERATION (b) ST1 coordinate system selection (parameter No.1) Choose the servo motor rotation direction at the time when the forward rot

4 - 10 4. OPERATION 4.2.3 Incremental value command system (1) Point table Set the point table values using the MR Configurator (servo configurati

4 - 11 4. OPERATION (b) ST1 coordinate system selection (parameter No.1) Choose the servo motor rotation direction at the time when the forward ro

4 - 12 4. OPERATION 4.2.4 Absolute value command/incremental value command specifying system This system is an auxiliary function for point tables

4 - 13 4. OPERATION (2) Parameter setting Set the following parameters to perform automatic operation. (a) Command mode selection (parameter No.0)

4 - 14 4. OPERATION 4.2.5 Automatic operation timing chart The timing chart is shown below. ONOF ONOF ONOF ONOF ONOF ONOF 0r/minONOF ONOF 21ONOF

4 - 15 4. OPERATION 4.2.6 Automatic continuous operation (1) What is automatic continuous operation? By merely choosing one point table and making

4 - 16 4. OPERATION (a) Absolute value command system 1) Positioning in single direction The position data (addresses) of the midway point tables

4 - 17 4. OPERATION 2) Positioning that reverses the direction midway The position data (addresses) of the midway point tables are used for positi

4 - 18 4. OPERATION (b) Incremental value command system The position data of the incremental value command system is the sum of the position data

A - 10 MEMO

4 - 19 4. OPERATION (c) Absolute value command/incremental value command specifying system This system is an auxiliary function for point tables t

4 - 20 4. OPERATION 2) Positioning that reverses the direction midway The operation example given below assumes that the set values are as indicat

4 - 21 4. OPERATION (4) Temporary stop/restart When STP-SG are connected during automatic operation, the motor is decelerated to a temporary stop

4 - 22 4. OPERATION 4.3 Manual operation mode For machine adjustment, home position matching, etc., jog operation or a manual pulse generator may

4 - 23 4. OPERATION (4) Timing chart Servo-on (SON)Ready (RD)Trouble (ALM)Automatic/manualselection (MD0)Rough match (CPO)Servo motor speedForward

4 - 24 4. OPERATION 4.3.2 Manual pulse generator operation (1) Setting Set the input signal and parameters as follows according to the purpose of

4 - 25 4. OPERATION (b) Using the input signals for setting Set the pulse generator multiplication 1 (TP0) and pulse generator multiplication 2 (T

4 - 26 4. OPERATION 4.4 Manual home position return mode 4.4.1 Outline of home position return Home position return is performed to match the comm

4 - 27 4. OPERATION (2) Home position return parameter When performing home position return, set parameter No.8 as follows. Home position return m

4 - 28 4. OPERATION 4.4.2 Dog type home position return A home position return method using a proximity dog. With deceleration started at the fron

1 CONTENTS 1. FUNCTIONS AND CONFIGURATION 1- 1 to 1-26 1.1 Introduction...

4 - 29 4. OPERATION (3) Timing chart ONOFFReverse rotation start (ST2)ONOFFONOFFONOFFONOFFONOFFONOFFtdMovement finish (MEND)Rough match (CPO)Home

4 - 30 4. OPERATION 4.4.3 Count type home position return In count type home position return, a motion is made over the distance set in parameter

4 - 31 4. OPERATION 4.4.4 Data setting type home position return Data setting type home position return is used when it is desired to determine an

4 - 32 4. OPERATION 4.4.5 Stopper type home position return In stopper type home position return, a machine part is pressed against a stopper or t

4 - 33 4. OPERATION (2) Timing chart Parameter No.28 (Note)Parameter No.45 Parameter No.28ONOFFONOFFONOFFONOFFONOFFONOFFONOFFAutomatic/manualselec

4 - 34 4. OPERATION 4.4.6 Home position ignorance (servo-on position defined as home position) The position where servo is switched on is defined

4 - 35 4. OPERATION 4.4.7 Dog type rear end reference home position return POINT This home position return method depends on the timing of readin

4 - 36 4. OPERATION 4.4.8 Count type front end reference home position return POINT This home position return method depends on the timing of rea

4 - 37 4. OPERATION 4.4.9 Dog cradle type home position return The position where the first Z-phase signal is issued after detection of the proxim

4 - 38 4. OPERATION 4.4.10 Home position return automatic return function If the current position is at or beyond the proximity dog in the home po

2 3.10 Grounding ...

4 - 39 4. OPERATION 4.4.11 Automatic positioning function to the home position POINT You cannot perform automatic positioning from outside the po

4 - 40 4. OPERATION 4.5 Absolute position detection system CAUTION If an absolute position erase alarm (AL.25) or an absolute position counter war

4 - 41 4. OPERATION (3) Structure Component Description Servo amplifier Servo motor Use standard models. Battery MR-BAT or A6BAT Encoder cable Use

4 - 42 4. OPERATION 1) Open the operation window. (When the model used is the MR-J2S-200CPMR-J2S-350CP or more, also remove the front cover.) 2) I

4 - 43 4. OPERATION 4.6 Serial communication operation The RS-422 or RS-232C communication function may be used to operate the servo amplifier fro

4 - 44 4. OPERATION 4.6.2 Positioning operation Positioning operation can be performed by changing the point table settings and making a start. Fo

4 - 45 4. OPERATION 4.6.4 Group designation When using several servo amplifiers, command-driven parameter settings, etc. can be made on a group ba

4 - 46 4. OPERATION (2) Timing chart In the following timing chart, operation is performed group-by-group in accordance with the values set in poi

5 - 1 5. PARAMETERS 5. PARAMETERS CAUTION Never adjust or change the parameter values extremely as it will make operation instable. 5.1 Paramete

5 - 2 5. PARAMETERS 5.1.2 List POINT The parameters marked * before their symbols are made valid by switching power off once and then switching i

3 5.2.5 Changing the stop pattern using a limit switch ...5-24 5.2.6 Alarm his

5 - 3 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Customer setting 20 *OP2 Function selection 2 0000 21 For m

5 - 4 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Customer setting 54 For manufacturer setting 0000 55 *OP6 F

5 - 5 5. PARAMETERS (2) Detail list Class No. Symbol Name and Function Initial value Unit Setting range 0 *STY Command system, regenerative opt

5 - 6 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 2 *OP1 Function selection 1 Used to select the input fi

5 - 7 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 4 *CMX Electronic gear numerator Set the value of ele

5 - 8 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 16 *BPS Serial communication function selection, alar

5 - 9 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range Basic parameters 18 *DMD Status display selection Used

5 - 10 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range Parameter write inhibit Used to select the reference a

5 - 11 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 24 FFC Feed forward gain Set the feed forward gain. Wh

5 - 12 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 31 MO1 Analog monitor 1 (MO1) offset Used to set the

4 7.10.2 Position data setting method... 7-25 8.

5 - 13 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 46 47 *LMP Software limit Used to set the address inc

5 - 14 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 54 For manufacturer setting Do not change this value

5 - 15 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range Expansion parameters 2 59 *OPA Function selection A

5 - 16 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 60 For manufacturer setting Do not change this value

5 - 17 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 63 LPF Low-pass filter/adaptive vibration suppressio

5 - 18 5. PARAMETERS Class No. Symbol Name and Function Initial value Unit Setting range 68 *CDP Gain changing selection Used to select the g

5 - 19 5. PARAMETERS 5.2 Detailed explanation 5.2.1 Electronic gear CAUTION False setting will result in unexpected fast rotation, causing injury

5 - 20 5. PARAMETERS 5.2.2 Changing the status display screen The status display item of the servo amplifier display and the display item of the e

5 - 21 5. PARAMETERS 5.2.3 S-pattern acceleration/deceleration In servo operation, linear acceleration/deceleration is usually made. By setting th

5 - 22 5. PARAMETERS (2) Contents of a setting The servo amplifier is factory-set to output the servo motor speed to analog monitor 1 and the torq

5 13. CHARACTERISTICS 13- 1 to 13- 8 13.1 Overload protection characteristics...

5 - 23 5. PARAMETERS PWM MCurrent controlSpeedcontrolCurrentcommandPosition controlDroop pulseDiffer- entialCommand speedBus voltageSpeed command

5 - 24 5. PARAMETERS 5.2.5 Changing the stop pattern using a limit switch The servo amplifier is factory-set to make a sudden stop when the limit s

6 - 1 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) POINT Some functions of the MR Configu

6 - 2 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (2) Configuration diagram (a) For use of RS-232C Personal computerCommunication cableServo

6 - 3 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.3 Station setting Click “System” on the menu bar and click “Station Selection” on the me

6 - 4 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.4 Parameters Click “Parameters” on the menu bar and click “Parameter List” on the menu.

6 - 5 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (3) Parameter value batch-read ( c) ) Click the “Read All” button to read and display all

6 - 6 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.5 Point table Click “Position-Data” on the menu bar and click “Point Tables” on the menu

6 - 7 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (3) Point table data batch-read ( c) ) Click the “Read All” button to read and display all

6 - 8 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.6 Device assignment method POINT When using the device setting, preset “000E” in parame

6 15.11 Command and data No. list...15-11 15

6 - 9 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (2) Screen explanation (a) DIDO device setting window screen This is the device assignment

6 - 10 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (b) DIDO function display window screen This screen is used to select the device assigned

6 - 11 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (c) Function device assignment checkingauto ON setting display Click the “ / ” button in

6 - 12 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.7 Test operation CAUTION When confirming the machine operation in the test operation m

6 - 13 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (1) Servo motor speed setting ( a) ) Enter a new value into the “Motor speed” input field

6 - 14 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.7.2 Positioning operation POINT The servo motor will not operate if the forced stop (

6 - 15 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) (1) Servo motor speed setting ( a) ) Enter a new value into the “Motor speed” input field

6 - 16 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.7.3 Motor-less operation POINT When this operation is used in an absolute position de

6 - 17 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.7.4 Output signal (DO) forced output POINT When an alarm occurs, the DO forced output

6 - 18 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.7.5 Single-step feed POINT In the jog operation mode, do not rewrite data from the po

7 Optional Servo Motor Instruction Manual CONTENTS The rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introduced

6 - 19 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) 6.8 Alarm history Click “Alarms” on the menu bar and click “History” on the menu. When t

6 - 20 6. MR Configurator (SERVO CONFIGURATION SOFTWARE) MEMO

7 - 1 7. DISPLAY AND OPERATION 7. DISPLAY AND OPERATION 7.1 Display flowchart Use the display (5-digit, 7-segment LED) on the front panel of the se

7 - 2 7. DISPLAY AND OPERATION 7.2 Status display The servo status during operation is shown on the 5-digit, 7-segment LED display. Press the &quo

7 - 3 7. DISPLAY AND OPERATION 7.2.2 Display examples The following table lists display examples. Displayed data Item Status Servo amplifier displ

7 - 4 7. DISPLAY AND OPERATION 7.2.3 Status display list The following table lists the servo statuses that may be shown. Display range Status disp

7 - 5 7. DISPLAY AND OPERATION 7.3 Diagnosis mode 7.3.1 Display transition After choosing the diagnosis mode with the "MODE" button, pre

7 - 6 7. DISPLAY AND OPERATION 7.3.2 Diagnosis mode list Name Display Description Not ready. Indicates that the servo amplifier is being initial

7 - 7 7. DISPLAY AND OPERATION Name Display Description Motor series Press the "SET" button to show the motor series ID of the servo m

7 - 8 7. DISPLAY AND OPERATION 7.4 Alarm mode The current alarm, past alarm history and parameter error are displayed. The lower 2 digits on the d

8 MEMO

7 - 9 7. DISPLAY AND OPERATION 7.4.2 Alarm mode list Name Display Description Indicates no occurrence of an alarm. Current alarm Indicates the

7 - 10 7. DISPLAY AND OPERATION Functions at occurrence of an alarm (1) Any mode screen displays the current alarm. (2) Even during alarm occurren

7 - 11 7. DISPLAY AND OPERATION 7.5 Point table mode You can set the target position, servo motor speed, acceleration time, deceleration time, dwe

7 - 12 7. DISPLAY AND OPERATION 7.5.2 Point table mode setting screen sequence Press "SET" in the point table mode. The following screen

7 - 13 7. DISPLAY AND OPERATION 7.5.3 Operation method (1) Setting of 5 or less-digit value The following example provides the after-power-on oper

7 - 14 7. DISPLAY AND OPERATION (2) Setting of 6 or more-digit value The following example gives the after-power-on operation procedure to change

7 - 15 7. DISPLAY AND OPERATION 7.6 Parameter mode POINT To use the expansion parameters, change the parameter No. 19 (parameter write inhibit) v

7 - 16 7. DISPLAY AND OPERATION 7.6.2 Operation example (1) Parameter of 5 or less digits The following example shows the operation procedure perf

7 - 17 7. DISPLAY AND OPERATION (2) Signed 5-digit parameter The following example gives the operation procedure to change the home position retur

7 - 18 7. DISPLAY AND OPERATION 7.7 External I/O signal display The ON/OFF states of the digital I/O signals connected to the servo amplifier can

A - 1 Safety Instructions (Always read these instructions before using the equipment.) Do not attempt to install, operate, maintain or inspec

1 - 1 1. FUNCTIONS AND CONFIGURATION 1. FUNCTIONS AND CONFIGURATION 1.1 Introduction The MR-J2S-CP AC servo amplifier with built-in positioning fun

7 - 19 7. DISPLAY AND OPERATION 7.8 Output signal (DO) forced output POINT When the servo system is used in a vertical lift application, turning

7 - 20 7. DISPLAY AND OPERATION 7.9 Test operation mode CAUTION The test operation mode is designed to confirm servo operation and not to confirm

7 - 21 7. DISPLAY AND OPERATION 7.9.2 Jog operation Jog operation can be performed when there is no command from the external command device. (1)

7 - 22 7. DISPLAY AND OPERATION 7.9.3 Positioning operation POINT The MR Configurator (servo configuration software) is required to perform posit

7 - 23 7. DISPLAY AND OPERATION 7.9.4 Motor-less operation Without connecting the servo motor, you can provide output signals or monitor the statu

7 - 24 7. DISPLAY AND OPERATION 7.10 Teaching function POINT This function is available for the absolute value command system. It is not availabl

7 - 25 7. DISPLAY AND OPERATION 7.10.2 Position data setting method When the preparations for teaching are over, set position data in the followin

7 - 26 7. DISPLAY AND OPERATION MEMO

8 - 1 8. GENERAL GAIN ADJUSTMENT 8. GENERAL GAIN ADJUSTMENT 8.1 Different adjustment methods 8.1.1 Adjustment on a single servo amplifier The gain

8 - 2 8. GENERAL GAIN ADJUSTMENT (2) Adjustment sequence and mode usage Usage Used when you want to match the position gain (PG1) between 2 or mo

1 - 2 1. FUNCTIONS AND CONFIGURATION (1) MR-J2S-350CP or less 10000801001000(Note 2)PowersupplyNFBMCServo amplifierRegenerative option(Note 1)PDCD

8 - 3 8. GENERAL GAIN ADJUSTMENT 8.2 Auto tuning 8.2.1 Auto tuning mode The servo amplifier has a real-time auto tuning function which estimates t

8 - 4 8. GENERAL GAIN ADJUSTMENT 8.2.2 Auto tuning mode operation The block diagram of real-time auto tuning is shown below. ServomotorCommandAuto

8 - 5 8. GENERAL GAIN ADJUSTMENT 8.2.3 Adjustment procedure by auto tuning Since auto tuning is made valid before shipment from the factory, simpl

8 - 6 8. GENERAL GAIN ADJUSTMENT 8.2.4 Response level setting in auto tuning mode Set the response (The first digit of parameter No.3) of the whol

8 - 7 8. GENERAL GAIN ADJUSTMENT 8.3 Manual mode 1 (simple manual adjustment) If you are not satisfied with the adjustment of auto tuning, you can

8 - 8 8. GENERAL GAIN ADJUSTMENT (c) Adjustment description 1) Speed control gain 2 (parameter No. 37) This parameter determines the response lev

8 - 9 8. GENERAL GAIN ADJUSTMENT (c) Adjustment description 1) Position control gain 1 (parameter No. 7) This parameter determines the response le

8 - 10 8. GENERAL GAIN ADJUSTMENT 8.4 Interpolation mode The interpolation mode is used to match the position control gains of the axes when perfo

8 - 11 8. GENERAL GAIN ADJUSTMENT 8.5 Differences in auto tuning between MELSERVO-J2 and MELSERVO-J2-Super 8.5.1 Response level setting To meet hi

8 - 12 8. GENERAL GAIN ADJUSTMENT MEMO

1 - 3 1. FUNCTIONS AND CONFIGURATION (2) MR-J2S-500CP700CP 10000801001000(Note)PowersupplyNFBMCServo amplifierRegenerative optionPNCDiodestackRela

9 - 1 9. SPECIAL ADJUSTMENT FUNCTIONS 9. SPECIAL ADJUSTMENT FUNCTIONS POINT The functions given in this chapter need not be used generally. Use th

9 - 2 9. SPECIAL ADJUSTMENT FUNCTIONS You can use the machine resonance suppression filter 1 (parameter No. 61) and machine resonance suppression

9 - 3 9. SPECIAL ADJUSTMENT FUNCTIONS POINT If the frequency of machine resonance is unknown, decrease the notch frequency from higher to lower o

9 - 4 9. SPECIAL ADJUSTMENT FUNCTIONS (2) Parameters The operation of adaptive vibration suppression control selection (parameter No.63). Paramet

9 - 5 9. SPECIAL ADJUSTMENT FUNCTIONS 9.5 Gain changing function This function can change the gains. You can change between gains during rotation

9 - 6 9. SPECIAL ADJUSTMENT FUNCTIONS 9.5.3 Parameters When using the gain changing function, always set " 4 " in parameter No.3 (a

9 - 7 9. SPECIAL ADJUSTMENT FUNCTIONS (1) Parameters No. 7, 34 to 38 These parameters are the same as in ordinary manual adjustment. Gain changing

9 - 8 9. SPECIAL ADJUSTMENT FUNCTIONS 9.5.4 Gain changing operation This operation will be described by way of setting examples. (1) When you cho

9 - 9 9. SPECIAL ADJUSTMENT FUNCTIONS (2) When you choose changing by droop pulses (a) Setting Parameter No. Abbreviation Name Setting Unit 7

9 - 10 9. SPECIAL ADJUSTMENT FUNCTIONS MEMO

1 - 4 1. FUNCTIONS AND CONFIGURATION 1.1.2 System configuration This section describes operations using this servo. You can arrange any configurat

10 - 1 10. INSPECTION 10. INSPECTION WARNING Before starting maintenance and/or inspection, turn off the power and wait for 15 minutes or more unt

10 - 2 10. INSPECTION MEMO

11 - 1 11. TROUBLESHOOTING 11. TROUBLESHOOTING 11.1 Trouble at start-up CAUTION Excessive adjustment or change of parameter setting must not be ma

11 - 2 11. TROUBLESHOOTING 11.2 When alarm or warning has occurred POINT Configure up a circuit which will detect the trouble (ALM) signal and tu

11 - 3 11. TROUBLESHOOTING 11.2.2 Remedies for alarms CAUTION When any alarm has occurred, eliminate its cause, ensure safety, then reset the alar

11 - 4 11. TROUBLESHOOTING Display Name Definition Cause Action CPU/parts fault 1. Faulty parts in the servo amplifier. Checking methodAlarm (

11 - 5 11. TROUBLESHOOTING Display Name Definition Cause Action 1. Wrong setting of parameter No. 0 Set correctly. 2. Built-in regenerative re

11 - 6 11. TROUBLESHOOTING Display Name Definition Cause Action 1. Short occurred in servo amplifier output phases U, V and W. Correct the wiri

11 - 7 11. TROUBLESHOOTING Display Name Definition Cause Action 1. Servo amplifier fault caused the parameter setting to be rewritten. Change t

11 - 8 11. TROUBLESHOOTING Display Name Definition Cause Action 1. Machine struck something. 1. Review operation pattern. 2. Install limit swi

1 - 5 1. FUNCTIONS AND CONFIGURATION (2) Operation using external input signals and communication (a) Description Communication can be used to cha

11 - 9 11. TROUBLESHOOTING 11.2.3 Remedies for warnings CAUTION If an absolute position counter warning (AL.E3) occurred, always make home positio

11 - 10 11. TROUBLESHOOTING Display Name Definition Cause Action 1. Software limit was set within actual operation range. Set parameter No. 48

12 - 1 12. OUTLINE DIMENSION DRAWINGS 12. OUTLINE DIMENSION DRAWINGS 12.1 Servo amplifiers (1) MR-J2S-10CP to MR-J2S-60CP MR-J2S-10CP1 to MR-J2S-40

12 - 2 12. OUTLINE DIMENSION DRAWINGS (2) MR-J2S-70CPMR-J2S-100CP C N 1 AOPENMITSUBISHIC N 1 BC N 2 E N CC N 3Approx.7(0.28)C N 1 AOPENL1 L2 L3UVW

12 - 3 12. OUTLINE DIMENSION DRAWINGS (3) MR-J2S-200CPMR-J2S-350CP MITSUBISHIMITSUBISHIApprox.70 (2.76)195(7.68)90(3.54)78(3.07)6168(6.61)156(6.14

12 - 4 12. OUTLINE DIMENSION DRAWINGS (4) MR-J2S-500CP 2- 6( 0.24)mounting hole[Unit: mm]([Unit: in])CN2CN3CN1ACN1BOPENOPENCN2CN3CN1ACN1BOPENT

12 - 5 12. OUTLINE DIMENSION DRAWINGS (5) MR-J2S-700CP 2- 6( 0.24)mounting holeCN1BCN1ACN3CN2TE2OPENCN1BCN1ACN3CN2TE17.5(0.5)(0.39)10180(7.09)

12 - 6 12. OUTLINE DIMENSION DRAWINGS 12.2 Connectors (1) Servo amplifier side <3M > (a) Soldered type Model Connector : 10120-3000VE S

12 - 7 12. OUTLINE DIMENSION DRAWINGS (2) Communication cable connector <JAE> CDFAB[Unit: mm] ([Unit: in])Fitting fixing screw GE (max. diam

12 - 8 12. OUTLINE DIMENSION DRAWINGS MEMO

1 - 6 1. FUNCTIONS AND CONFIGURATION 2) Several (up to 32) servo amplifiers are connected with the personal computer by RS-422. Use parameter No.

13 - 1 13. CHARACTERISTICS 13. CHARACTERISTICS 13.1 Overload protection characteristics An electronic thermal relay is built in the servo amplifie

13 - 2 13. CHARACTERISTICS 13.2 Power supply equipment capacity and generated loss (1) Amount of heat generated by the servo amplifier Table 12.1

13 - 3 13. CHARACTERISTICS (2) Heat dissipation area for enclosed servo amplifier The enclosed control box (hereafter called the control box) whic

13 - 4 13. CHARACTERISTICS 13.3 Dynamic brake characteristics 13.3.1 Dynamic brake operation (1) Calculation of coasting distance Fig. 13.3 shows

13 - 5 13. CHARACTERISTICS Time constant [s]0.0050.010.0150.020.0250.030.0350.04050 5000100012120130181Speed [r/min] Time constant [s]Speed [r

13 - 6 13. CHARACTERISTICS 13.3.2 The dynamic brake at the load inertia moment Use the dynamic brake under the load inertia moment ratio indicated

13 - 7 13. CHARACTERISTICS 13.5 Inrush currents at power-on of main circuit and control circuit The following table indicates the inrush currents

13 - 8 13. CHARACTERISTICS MEMO

14 - 1 14. OPTIONS AND AUXILIARY EQUIPMENT14. OPTIONS AND AUXILIARY EQUIPMENT WARNING Before connecting any option or peripheral equipment, turn of

14 - 2 14. OPTIONS AND AUXILIARY EQUIPMENT (b) To make selection according to regenerative energy Use the following method when regeneration occur

1 - 7 1. FUNCTIONS AND CONFIGURATION (3) Operation using communication (a) Description Analog input, forced stop (EMG) and other signals are contr

14 - 3 14. OPTIONS AND AUXILIARY EQUIPMENT Inverse efficiency ( ) :Efficiency including some efficiencies of the servo motor and servo amplifier

14 - 4 14. OPTIONS AND AUXILIARY EQUIPMENT (4) Connection of the regenerative option POINT When the MR-RB50 MR-RB51 is used, a cooling fan is r

14 - 5 14. OPTIONS AND AUXILIARY EQUIPMENT (b) MR-J2S-500CPMR-J2S-700CP Always remove the wiring (across P-C) of the servo amplifier built-in rege

14 - 6 14. OPTIONS AND AUXILIARY EQUIPMENT For the MR-RB50MR-RB51 install the cooling fan as shown. 82.5 40 (1.58)82.5133Cooling fan installation

14 - 7 14. OPTIONS AND AUXILIARY EQUIPMENT (5) Outline drawing (a) MR-RB032MR-RB12 LA5 (0.20)LBTE16 (0.24)6 (0.24)156 (6.14)168 (6.61)144 (5.67)12

14 - 8 14. OPTIONS AND AUXILIARY EQUIPMENT (c) MR-RB50MR-RB51 [Unit: mm (in)]Terminal block G4G3CP Terminal screw: M4Tightening torque: 1.2 [N m

14 - 9 14. OPTIONS AND AUXILIARY EQUIPMENT 14.1.2 FR-BU2 brake unit POINT Use a 200V class brake unit and a resistor unit with a 200V class serv

14 - 10 14. OPTIONS AND AUXILIARY EQUIPMENT (2) Brake unit parameter setting Normally, when using the FR-BU2, changing parameters is not necessary

14 - 11 14. OPTIONS AND AUXILIARY EQUIPMENT (3) Connection example POINT Connecting PR terminal of the brake unit to P terminal of the servo ampl

14 - 12 14. OPTIONS AND AUXILIARY EQUIPMENT (a) Precautions for wiring The cables between the servo amplifier and the brake unit, and between the

1 - 8 1. FUNCTIONS AND CONFIGURATION 2) Several (up to 32) servo amplifiers are connected with the personal computer by RS-422. Use parameter No.

14 - 13 14. OPTIONS AND AUXILIARY EQUIPMENT b) Control circuit terminal POINT Undertightening can cause a cable disconnection or malfunction. Ov

14 - 14 14. OPTIONS AND AUXILIARY EQUIPMENT (4) Outline dimension drawings (a) FR-BU2 brake unit [Unit: mm] FR-BU2-15K Ratingplate 5 hole(Screw s

14 - 15 14. OPTIONS AND AUXILIARY EQUIPMENT (b) FR-BR resistor unit [Unit: mm] 2 CControl circuitterminalMain circuitterminalW1 1Approx. 3

14 - 16 14. OPTIONS AND AUXILIARY EQUIPMENT (2) Connection example (Note 3)PowersupplyNFBMCServo amplifierL11L21L1L2L3Power regenerationconverter

14 - 17 14. OPTIONS AND AUXILIARY EQUIPMENT (3) Outside dimensions of the power regeneration converters [Unit : mm(in)] AAACFKEEBABED2- D holeRa

14 - 18 14. OPTIONS AND AUXILIARY EQUIPMENT 14.1.4 Cables and connectors (1) Cable make-up The following cables are used for connection with the s

14 - 19 14. OPTIONS AND AUXILIARY EQUIPMENT No. Product Model Description Application 1) Standard encoder cable MR-JCCBL M-L Refer to (2) of th

14 - 20 14. OPTIONS AND AUXILIARY EQUIPMENT No. Product Model Description Application 9) Control signal connector set MR-J2CN1 Connector: 10120

14 - 21 14. OPTIONS AND AUXILIARY EQUIPMENT (2) Encoder cable CAUTION If you have fabricated the encoder cable, connect it correctly. Otherwise,

14 - 22 14. OPTIONS AND AUXILIARY EQUIPMENT P5LGP5LG191120122MRMRR717MDR 16 537418P5LGMD 6LG 1BAT 9SD1289P5LGP5LG191120122MRMRR717MDR 16 5374MR-JC

1 - 9 1. FUNCTIONS AND CONFIGURATION 1.1.3 I/O devices This servo amplifier allows devices to be allocated to the pins of connector CN1A/CN1B as d

14 - 23 14. OPTIONS AND AUXILIARY EQUIPMENT (b) MR-JHSCBL M-L MR-JHSCBL M-H MR-ENCBL M-H These encoder cables are used with the HC-SFSHC-RFS

14 - 24 14. OPTIONS AND AUXILIARY EQUIPMENT MR-JHSCBL2M-LMR-JHSCBL5M-LMR-JHSCBL2M-HMR-JHSCBL5M-HMR-ENCBL2M-HMR-ENCBL5M-HMR-JHSCBL10M-LtoMR-JHSCBL3

14 - 25 14. OPTIONS AND AUXILIARY EQUIPMENT (3) Communication cable POINT This cable may not be used with some personal computers. After fully e

14 - 26 14. OPTIONS AND AUXILIARY EQUIPMENT 14.1.5 Junction terminal block (MR-TB20) POINT When using the junction terminal block, you cannot use

14 - 27 14. OPTIONS AND AUXILIARY EQUIPMENT (4) Junction terminal block cable (MR-J2TBLM) Model : MR-J2TBL MCable length[m(ft)]Symbol0510.5 (1.

14 - 28 14. OPTIONS AND AUXILIARY EQUIPMENT 14.1.6 Maintenance junction card (MR-J2CN3TM) (1) Usage The maintenance junction card (MR-J2CN3TM) is

14 - 29 14. OPTIONS AND AUXILIARY EQUIPMENT (3) Outline drawing 2- 5.3(0.21)(mounting hole)3(0.12)41.5(1.63)75(2.95)88(3.47)100(3.94)MR-J2CN3TMC

14 - 30 14. OPTIONS AND AUXILIARY EQUIPMENT 14.1.7 External digital display (MR-DP60) The data equivalent to the servo amplifier status display ca

14 - 31 14. OPTIONS AND AUXILIARY EQUIPMENT (4) Mounting Front mounting2- 5 (0.20)Square hole141(5.55)150(5.91)53(2.09)[Unit: mm (in)]Inside mou

14 - 32 14. OPTIONS AND AUXILIARY EQUIPMENT 14.1.8 Manual pulse generator (MR-HDP01) (1) Specifications Item Specifications Voltage 4.5 to 13.2V

1 - 10 1. FUNCTIONS AND CONFIGURATION 1.2 Servo amplifier standard specifications Servo amplifier MR-J2S- Item 10CP 20CP 40CP 60CP 70CP 100CP 2

14 - 33 14. OPTIONS AND AUXILIARY EQUIPMENT (4) Mounting 72(2.835) 62(2.441)3- 4.8(0.189)Panel cuttingequally divided[Unit: mm(in)] (5) Outli

14 - 34 14. OPTIONS AND AUXILIARY EQUIPMENT 14.2 Auxiliary equipment Always use the devices indicated in this section or equivalent. To comply wit

14 - 35 14. OPTIONS AND AUXILIARY EQUIPMENT Use wires 6) of the following sizes with the power regeneration converter (FR-RC). Model Wires[mm2] F

14 - 36 14. OPTIONS AND AUXILIARY EQUIPMENT 14.2.2 Circuit breakers, fuses, magnetic contactors Always use one circuit breaker and one magnetic co

14 - 37 14. OPTIONS AND AUXILIARY EQUIPMENT Dimensions [mm (in) ] Servo amplifier Model W W1 H D D1 C Mounting screw size Terminal screw siz

14 - 38 14. OPTIONS AND AUXILIARY EQUIPMENT 14.2.6 Noise reduction techniques Noises are classified into external noises which enter the servo amp

14 - 39 14. OPTIONS AND AUXILIARY EQUIPMENT (c) Techniques for noises radiated by the servo amplifier that cause peripheral devices to malfunction

14 - 40 14. OPTIONS AND AUXILIARY EQUIPMENT Noise transmission route Suppression techniques 1) 2) 3) When measuring instruments, receivers, sen

14 - 41 14. OPTIONS AND AUXILIARY EQUIPMENT (b) Surge suppressor The recommended surge suppressor for installation to an AC relay, AC valve, AC el

14 - 42 14. OPTIONS AND AUXILIARY EQUIPMENT Outline drawing Earth plate Clamp section diagram(Note)M4 screw11(0.43)3 (0.12)6 (0.24)CA622(0.87)17.

A - 2 1. To prevent electric shock, note the following: WARNING Before wiring or inspection, turn off the power and wait for 15 minutes or more

1 - 11 1. FUNCTIONS AND CONFIGURATION Servo amplifier MR-J2S- Item 10CP 20CP 40CP 60CP 70CP 100CP 200CP 350CP 500CP 700CP 10CP1 20CP1 40CP1Home po

14 - 43 14. OPTIONS AND AUXILIARY EQUIPMENT (d) Line noise filter (FR-BLF, FR-BSF01) This filter is effective in suppressing noises radiated from

14 - 44 14. OPTIONS AND AUXILIARY EQUIPMENT (f) Varistors for input power supply (Recommended) Varistors are effective to prevent exogenous noise

14 - 45 14. OPTIONS AND AUXILIARY EQUIPMENT 14.2.7 Leakage current breaker (1) Selection method High-frequency chopper currents controlled by puls

14 - 46 14. OPTIONS AND AUXILIARY EQUIPMENT (2) Selection example Indicated below is an example of selecting a leakage current breaker under the f

14 - 47 14. OPTIONS AND AUXILIARY EQUIPMENT 14.2.8 EMC filter For compliance with the EMC Directive of the EN Standard, it is recommended to use t

14 - 48 14. OPTIONS AND AUXILIARY EQUIPMENT (3) Outline drawing (a) EMC filter 23.0(0.906)LABELLINELOAD168.0(6.614)L1'L2'L3'L1L2L31

14 - 49 14. OPTIONS AND AUXILIARY EQUIPMENT (b) Surge protector RAV-781BYZ-2 4.5 0.51 3241 1.028.5 1.028 1.0 4.2 0.2200300UL-1015AWG

14 - 50 14. OPTIONS AND AUXILIARY EQUIPMENT 14.2.9 Setting potentiometers for analog inputs The following variable resistors are available for use

15 - 1 15. COMMUNICATION FUNCTIONS 15. COMMUNICATION FUNCTIONS This servo amplifier has the RS-422 and RS-232C serial communication functions. Thes

15 - 2 15. COMMUNICATION FUNCTIONS 15.1.2 RS-232C configuration (1) Outline A single axis of servo amplifier is operated. CHARGEMITSUBISHIRS-232CC

1 - 12 1. FUNCTIONS AND CONFIGURATION 1.3 Function list The following table lists the functions of this servo. For details of the functions, refer

15 - 3 15. COMMUNICATION FUNCTIONS 15.2 Communication specifications 15.2.1 Communication overview This servo amplifier is designed to send a repl

15 - 4 15. COMMUNICATION FUNCTIONS 15.2.2 Parameter setting When the RS-422/RS-232C communication function is used to operate the servo, set the c

15 - 5 15. COMMUNICATION FUNCTIONS 15.3 Protocol POINT Whether station number setting will be made or not must be selected if the RS-232C communi

15 - 6 15. COMMUNICATION FUNCTIONS (3) Recovery of communication status by time-out EOTController side(Master station)Servo side(Slave station)EOT

15 - 7 15. COMMUNICATION FUNCTIONS 15.4 Character codes (1) Control codes Code name Hexadecimal (ASCII code) Description Personal computer termina

15 - 8 15. COMMUNICATION FUNCTIONS 15.5 Error codes Error codes are used in the following cases and an error code of single-code length is transmi

15 - 9 15. COMMUNICATION FUNCTIONS 15.7 Time-out operation The master station transmits EOT when the slave station does not start reply operation

15 - 10 15. COMMUNICATION FUNCTIONS 15.9 Initialization After the slave station is switched on, it cannot reply to communication until the interna

15 - 11 15. COMMUNICATION FUNCTIONS 15.11 Command and data No. list POINT If the command/data No. is the same, its data may be different from t

15 - 12 15. COMMUNICATION FUNCTIONS (4) Alarm history (Command [3][3]) Command Data No. Description Alarm occurrence sequence Frame length [3]

1 - 13 1. FUNCTIONS AND CONFIGURATION Function Description Reference Analog monitor The servo status is output in terms of voltage in real time.

15 - 13 15. COMMUNICATION FUNCTIONS (6) Point table/position data (Command [4][0]) Command Data No. Description Frame length [4][0] [0][1] to [1

15 - 14 15. COMMUNICATION FUNCTIONS 15.11.2 Write commands (1) Status display (Command [8][1]) Command Data No. Description Setting range Fram

15 - 15 15. COMMUNICATION FUNCTIONS (9) Point table/deceleration time constant (Command [C][8]) Command Data No. Description Setting range Fr

15 - 16 15. COMMUNICATION FUNCTIONS (14) Data for test operation mode (Command [9][2][A][0]) Command Data No. Description Setting range Frame

15 - 17 15. COMMUNICATION FUNCTIONS 15.12 Detailed explanations of commands 15.12.1 Data processing When the master station transmits a command d

15 - 18 15. COMMUNICATION FUNCTIONS (2) Writing the processed data When the data to be written is handled as decimal, the decimal point position m

15 - 19 15. COMMUNICATION FUNCTIONS 15.12.2 Status display (1) Status display data read When the master station transmits the data No. to the slav

15 - 20 15. COMMUNICATION FUNCTIONS 15.12.3 Parameter (1) Parameter read Read the parameter setting. (a) Transmission Transmit command [0][5] and

15 - 21 15. COMMUNICATION FUNCTIONS (2) Parameter write POINT If setting values need to be changed with a high frequency (i.e. one time or more p

15 - 22 15. COMMUNICATION FUNCTIONS 15.12.4 External I/O signal statuses (1) Reading of input device statuses Read the statuses of the input devic

1 - 14 1. FUNCTIONS AND CONFIGURATION (2) Model Rating plateMR–J2S–100CP or lessMR–J2S–200CP 350CPBuilt-in positioning functionsRated outputRati

15 - 23 15. COMMUNICATION FUNCTIONS (3) Read of the statuses of input devices switched on through communication Read the ON/OFF statuses of the in

15 - 24 15. COMMUNICATION FUNCTIONS (5) Read of the statuses of output devices Read the ON/OFF statuses of the output devices. (a) Transmission Tr

15 - 25 15. COMMUNICATION FUNCTIONS 15.12.6 Disable/enable of I/O devices (DIO) Inputs can be disabled independently of the I/O devices ON/OFF. Wh

15 - 26 15. COMMUNICATION FUNCTIONS 15.12.7 Input devices ON/OFF (test operation) Each input devices can be turned on/off for test operation. when

15 - 27 15. COMMUNICATION FUNCTIONS 15.12.8 Test operation mode (1) Instructions for test operation mode The test operation mode must be executed

15 - 28 15. COMMUNICATION FUNCTIONS (2) Jog operation Transmit the following communication commands. (a) Setting of jog operation data Item Comman

15 - 29 15. COMMUNICATION FUNCTIONS (c) Start of positioning operation Transmit the speed and acceleration/deceleration time constant, turn on the

15 - 30 15. COMMUNICATION FUNCTIONS 15.12.9 Output signal pin ON/OFF output signal (DO) forced output In the test operation mode, the output signa

15 - 31 15. COMMUNICATION FUNCTIONS 15.12.10 Alarm history (1) Alarm No. read Read the alarm No. which occurred in the past. The alarm numbers and

15 - 32 15. COMMUNICATION FUNCTIONS 15.12.11 Current alarm (1) Current alarm read Read the alarm No. which is occurring currently. (a) Transmissio

1 - 15 1. FUNCTIONS AND CONFIGURATION 1.6 Structure 1.6.1 Part names (1) MR-J2S-100CP or less MODEUP DOWNSETUsed to set data.Used to change thedis

15 - 33 15. COMMUNICATION FUNCTIONS 15.12.12 Point table (1) Data read (a) Position data Read the position data of the point table. 1) Transmissio

15 - 34 15. COMMUNICATION FUNCTIONS (c) Acceleration time constant Read the acceleration time constant of the point table. 1) Transmission Transmi

15 - 35 15. COMMUNICATION FUNCTIONS (e) Dwell Read the dwell of the point table. 1) Transmission Transmit command [6][0] and any of data No. [0][1

15 - 36 15. COMMUNICATION FUNCTIONS (2) Data write POINT If setting values need to be changed with a high frequency (i.e. one time or more per on

15 - 37 15. COMMUNICATION FUNCTIONS (c) Acceleration time constant Write the acceleration time constant of the point table. Transmit command [C][7

15 - 38 15. COMMUNICATION FUNCTIONS (e) Dwell Write the dwell of the point table. Transmit command [C][A], any of data No. [0][1] to [1][F] corres

15 - 39 15. COMMUNICATION FUNCTIONS 15.12.13 Servo amplifier group designation With group setting made to the slave stations, data can be transmit

15 - 40 15. COMMUNICATION FUNCTIONS 15.12.14 Software version Reads the software version of the servo amplifier. (a) Transmission Send command [0]

App - 1 APPENDIX App 1. Status indication block diagram Peak load ratioPWMMCurrentcontrolDroop pulseABS counterLowHighCMXCDVElectronic gearBus vol

App - 2 APPENDIX App 2. Junction terminal block (MR-TB20) terminal block labels For CN1A 10111213141516171819012345678910111213141516171819012345

1 - 16 1. FUNCTIONS AND CONFIGURATION (2) MR-J2S-200CPMR-J2S-350CP POINT This servo amplifier is shown without the front cover. For removal of

App - 3 APPENDIX App 3. Combination of servo amplifier and servo motor The servo amplifier software versions compatible with the servo motors are

App - 4 APPENDIX App 4. Change of connector sets to the RoHS compatible products Connector sets (options) in the following table are changed to th

REVISIONS *The manual number is given on the bottom left of the back cover. Print Data *Manual Number Revision Jan., 2002 SH(NA)030017-A Firs

Print data *Manual number Revision Oct., 2002 SH(NA)030017-B Section 15.10: Figure change Section 15.12.3 (2): POINT addition Mar., 2004 SH

Print data *Manual number Revision Mar., 2004 SH(NA)030017-C Section 14.1.9: POINT addition Section 14.2.8 (3): Partial figure reexamination

Print data *Manual number Revision Mar., 2005 SH(NA)030017-D Section 14. 1. 1 (5) (c): Partial changing of figure Section 14. 1. 2 (2): Note

Print data *Manual number Revision Jul., 2006 SH(NA)030017-F Section 7.2.3: Correction of description for command position Section 8.3.1 (1)

General-Purpose AC ServoJ2-Super SeriesSH (NA) 030017-G (0709) MEE Printed in Japan Specifications subject to change without notice.This Instruction M

1 - 17 1. FUNCTIONS AND CONFIGURATION (3) MR-J2S-500CP POINT The servo amplifier is shown without the front cover. For removal of the front cove

1 - 18 1. FUNCTIONS AND CONFIGURATION (4) MR-J2S-700CP POINT The servo amplifier is shown without the front cover. For removal of the front cove

1 - 19 1. FUNCTIONS AND CONFIGURATION 1.6.2 Removal and reinstallation of the front cover WARNING Before removing or installing the front cover, t

1 - 20 1. FUNCTIONS AND CONFIGURATION (3) For MR-J2S-700CP Front cover socket (2 places)A)1)Removal of the front coverReinstallation of the front

A - 3 4. Additional instructions The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric sh

1 - 21 1. FUNCTIONS AND CONFIGURATION 1.7 Servo system with auxiliary equipment WARNING To prevent an electric shock, always connect the protectiv

1 - 22 1. FUNCTIONS AND CONFIGURATION (b) For 1-phase 100V to 120VAC (Note 2)Power supplyCircuit breaker(NFB) or fuseMagneticcontactor(MC)To CN2To

1 - 23 1. FUNCTIONS AND CONFIGURATION (2) MR-J2S-200CPMR-J2S-350CP MR Configurator (Servo configuration software)Regenerative optionChapter 6Secti

1 - 24 1. FUNCTIONS AND CONFIGURATION (3) MR-J2S-500CP L1 L2 L3UVWL21 L11MR Configurator (Servo configuration software)Regenerative optionChapter

1 - 25 1. FUNCTIONS AND CONFIGURATION (4) MR-J2S-700CP MR Configurator (Servo configuration software)Regenerative optionChapter 6Section 14.1.1Opt

1 - 26 1. FUNCTIONS AND CONFIGURATION MEMO

2 - 1 2. INSTALLATION 2. INSTALLATION CAUTION Stacking in excess of the limited number of products is not allowed. Install the equipment on incom

2 - 2 2. INSTALLATION 2.2 Installation direction and clearances CAUTION Do not hold the front cover to transport the servo amplifier. The servo

2 - 3 2. INSTALLATION (2) Installation of two or more servo amplifiers Leave a large clearance between the top of the servo amplifier and the inte

2 - 4 2. INSTALLATION 2.4 Cable stress (1) The way of clamping the cable must be fully examined so that flexing stress and cable's own weight

A - 4 CAUTION Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during operation. The servo mot

3 - 1 3. SIGNALS AND WIRING 3. SIGNALS AND WIRING WARNING Any person who is involved in wiring should be fully competent to do the work. Before wi

3 - 2 3. SIGNALS AND WIRING 3.1 Standard connection example Servo amplifier(Note 3, 7) (Note 3, 7)CN1ACN1ADOGSG810918COMZP(Note 3, 7) (Note 3, 7)C

3 - 3 3. SIGNALS AND WIRING 3.2 Internal connection diagram of servo amplifier This section gives the internal connection diagram where the signal

3 - 4 3. SIGNALS AND WIRING 3.3 I/O signals 3.3.1 Connectors and signal arrangements POINT The connector pin-outs shown above are viewed from the

3 - 5 3. SIGNALS AND WIRING 3.3.2 Signal (devices) explanations (1) I/O devices POINT The devices not indicated in the Connector Pin No. field of

3 - 6 3. SIGNALS AND WIRING Device name Devices symbol Connector pin No. Functions/Applications To start operation, short LSP-SG and/or LSN-SG. Op

3 - 7 3. SIGNALS AND WIRING Device name Devices symbol Connector pin No. Functions/Applications The following table lists the point table numbers

3 - 8 3. SIGNALS AND WIRING Device name Devices symbol Connector pin No. Functions/Applications Temporary stop/Restart STP Short STP-SG during

3 - 9 3. SIGNALS AND WIRING (c) Output devices Device name Devices symbol Connector pin No. Functions/Applications Trouble ALM CN1B 18 ALM-SG are

3 - 10 3. SIGNALS AND WIRING Device name Devices symbol Connector pin No. Functions/Applications Point table No. output 1 PT0 As soon as Moveme

A - 5 (3) Test run adjustment CAUTION Before operation, check the parameter settings. Improper settings may cause some machines to perform unexp

3 - 11 3. SIGNALS AND WIRING (2) Input signal For the input interfaces (symbols in I/O column in the table), refer to section 3.6.2. Signal Signa

3 - 12 3. SIGNALS AND WIRING (4) Communication POINT Refer to chapter 15 for the communication function. Signal Signal symbol Connector pin No.

3 - 13 3. SIGNALS AND WIRING 3.4 Detailed description of signals (devices) 3.4.1 Forward rotation startReverse rotation start Temporary stop/resta

3 - 14 3. SIGNALS AND WIRING 3.4.2 Movement finishRough match In position POINT If an alarm cause, etc. are removed and servo-on occurs after a s

3 - 15 3. SIGNALS AND WIRING (3) In position The following timing chart shows the relationship between the signal and the feedback pulse of the se

3 - 16 3. SIGNALS AND WIRING 3.4.3 Override POINT When using the override (VC), make the override selection (OVR) device available. The overrid

3 - 17 3. SIGNALS AND WIRING 3.4.4 Torque limit POINT To use the torque limit, make the external torque limit selection (TL) and internal torque

3 - 18 3. SIGNALS AND WIRING (3) External torque limit selection (TL), internal torque limit selection (TL2) To use the external torque limit sele

3 - 19 3. SIGNALS AND WIRING 3.5 Alarm occurrence timing chart CAUTION When an alarm has occurred, remove its cause, make sure that the operation

3 - 20 3. SIGNALS AND WIRING 3.6 Interfaces 3.6.1 Common line The following diagram shows the power supply and its common line. Dl-1CN1ACN1BVDDCOM

A - 6 (6) Maintenance, inspection and parts replacement CAUTION With age, the electrolytic capacitor of the servo amplifier will deteriorate. To

3 - 21 3. SIGNALS AND WIRING 3.6.2 Detailed description of the interfaces This section gives the details of the I/O signal interfaces (refer to I/

3 - 22 3. SIGNALS AND WIRING (b) Lamp load For use of internal power supply For use of external power supply Servo amplifierCOMRVDD24VDCSGALM, et

3 - 23 3. SIGNALS AND WIRING 2) Output pulse Servo motor CCW rotationLALARLBLBRLZLZRT/2400 s or moreOPThe time cycle (T) is determined by the set

3 - 24 3. SIGNALS AND WIRING (6) Source input interface When using the input interface of source type, all Dl-1 input signals are of source type.

3 - 25 3. SIGNALS AND WIRING 3.7 Input power supply circuit CAUTION Always connect a magnetic contactor (MC) between the main circuit power suppl

3 - 26 3. SIGNALS AND WIRING (2) For 1-phase 100 to 120VAC or 1-phase 230VAC power supply RAOFFONMCMCSKNFB MCL1L2L3L11L21EMGSONSGVDDCOMALM RAPower

3 - 27 3. SIGNALS AND WIRING 3.7.2 Terminals The positions and signal arrangements of the terminal blocks change with the capacity of the servo am

3 - 28 3. SIGNALS AND WIRING 3.7.3 Power-on sequence (1) Power-on procedure 1) Always wire the power supply as shown in above section 3.7.1 using

3 - 29 3. SIGNALS AND WIRING 3.8 Connection of servo amplifier and servo motor 3.8.1 Connection instructions WARNING Insulate the connections of t

3 - 30 3. SIGNALS AND WIRING Servo motor Connection diagram HC-KFS053 (B) to 73 (B) HC-MFS053 (B) to 73 (B) HC-UFS13 (B) to 73 (B) Servo amplifie

A - 7 COMPLIANCE WITH EC DIRECTIVES 1. WHAT ARE EC DIRECTIVES? The EC directives were issued to standardize the regulations of the EU countries

3 - 31 3. SIGNALS AND WIRING 3.8.3 I/O terminals (1) HC-KFSHC-MFS HC-UFS3000r/min series 24134Power supply connector (Molex)Without electromagneti

3 - 32 3. SIGNALS AND WIRING (2) HC-SFSHC-RFS HC-UFS2000 r/min series Servo motor side connectors Servo motor For power supply For encoder Elect

3 - 33 3. SIGNALS AND WIRING 3.9 Servo motor with electromagnetic brake CAUTION Configure the electromagnetic brake operation circuit so that it

3 - 34 3. SIGNALS AND WIRING (3) Timing charts (a) Servo-on (SON) command (from controller) ON/OFF Tb (ms) after servo-on (SON) is switched off, s

3 - 35 3. SIGNALS AND WIRING (c) Alarm occurrence Electromagnetic brakeDynamic brakeElectromagnetic brakeDynamic brake(ON)Forward rotationElectrom

3 - 36 3. SIGNALS AND WIRING (e) Only main circuit power supply off (control circuit power supply remains on) (10ms)(10ms)Electromagnetic brakeDyn

3 - 37 3. SIGNALS AND WIRING 3.10 Grounding WARNING Ground the servo amplifier and servo motor securely. To prevent an electric shock, always conn

3 - 38 3. SIGNALS AND WIRING 3.11 Servo amplifier terminal block (TE2) wiring method POINT Refer to Table 14.1 in section 14.2.1 for the wire siz

3 - 39 3. SIGNALS AND WIRING (2) Termination of the cables (a) When the wire is inserted directly Insert the wire to the end pressing the button

3 - 40 3. SIGNALS AND WIRING 3.11.2 For the servo amplifier produced earlier than Dec. 2005 1) Termination of the cables Solid wire: After the she

A - 8 (4) Power supply (a) Operate the servo amplifier to meet the requirements of the overvoltage category II set forth in IEC60664-1. For this

3 - 41 3. SIGNALS AND WIRING To loosen.To tighten.OpeningControl circuit terminal blockCableFlat-blade screwdriver Tip thickness 0.4 to 0.6mm (

3 - 42 3. SIGNALS AND WIRING 3.12 Instructions for the 3M connector When fabricating an encoder cable or the like, securely connect the shielded e

4 - 1 4. OPERATION 4. OPERATION 4.1 When switching power on for the first time 4.1.1 Pre-operation checks Before starting operation, check the fol

4 - 2 4. OPERATION 4.1.2 Startup WARNING Do not operate the switches with wet hands. You may get an electric shock. CAUTION Before starting ope

4 - 3 4. OPERATION (2) Startup procedure (a) Power on 1) Switch off the servo-on (SON). 2) When main circuit power/control circuit power is switch

4 - 4 4. OPERATION (f) Home position return Perform home position return as required. Refer to section 4.4 for home position return types. A param

4 - 5 4. OPERATION 4.2 Automatic operation mode 4.2.1 What is automatic operation mode? (1) Command system After selection of preset point tables

4 - 6 4. OPERATION (2) Point table (a) Point table setting Up to 15 point tables may be set. To use point table No.s 4 to 31, however, the point t

4 - 7 4. OPERATION (Note 2) Input signals (Note 1) DI4 (Note 1) DI3 (Note 1) DI2 DI1 DI0 Selected point table No. 0 0 0 0 0 0 (Manual hom

4 - 8 4. OPERATION 4.2.2 Absolute value command system (1) Point table Set the point table values using the MR Configurator (servo configuration s