Mitsubishi VS-6047 Instruction Manual Page 1

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Summary of Contents

Page 1 - General-Purpose AC Servo

SH (NA) 030113-G (1403) MEE Printed in Japan Specifications are subject to change without notice. This Instruction Manual uses recycled paper.MOD

Page 2 - CAUTION

3 7.7.9 With shaft-output type reducer for high precision applications, flange mounting (without an electromagnetic brake)...

Page 3 - 4. Additional instructions

6. HG-MR SERIES/HG-KR SERIES 6 - 19 Model Output [W] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-MR13B 100

Page 4

6. HG-MR SERIES/HG-KR SERIES 6 - 20 Model Output [W] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-MR23B 200

Page 5 - (4) Usage

6. HG-MR SERIES/HG-KR SERIES 6 - 21 Model Output [W] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-MR73B 750

Page 6 - (7) General instruction

6. HG-MR SERIES/HG-KR SERIES 6 - 22 Model Output [W] Reducer modelReduction ratio (actual reduction ratio)Moment of inertia J [× 10-4 kg•m2] Mass

Page 7 - DISPOSAL OF WASTE

6. HG-MR SERIES/HG-KR SERIES 6 - 23 Model Output [W] Reducer modelReduction ratio (actual reduction ratio)Moment of inertia J [× 10-4 kg•m2] Mass

Page 8

6. HG-MR SERIES/HG-KR SERIES 6 - 24 Model Output [W] Reducer modelReduction ratio (actual reduction ratio)Moment of inertia J [× 10-4 kg•m2] Mass

Page 9

6. HG-MR SERIES/HG-KR SERIES 6 - 25 Model Output [W] Reducer modelReduction ratio (actual reduction ratio)Moment of inertia J [× 10-4 kg•m2] Mass

Page 10

6. HG-MR SERIES/HG-KR SERIES 6 - 26 Model Output [W] Reducer modelReduction ratio (actual reduction ratio)Moment of inertia J [× 10-4 kg•m2] Mass

Page 11

6. HG-MR SERIES/HG-KR SERIES 6 - 27 Model Output [W] Reducer modelReduction ratio (actual reduction ratio)Moment of inertia J [× 10-4 kg•m2] Mass

Page 12 - 1. INTRODUCTION

6. HG-MR SERIES/HG-KR SERIES 6 - 28 6.8.4 For general industrial machine with a reducer (with an electromagnetic brake) Model Output [W] Reducer m

Page 13

4 APPENDIX App. - 1 to App. -32 App. 1 Servo motor ID codes ...

Page 14

6. HG-MR SERIES/HG-KR SERIES 6 - 29 Model Output [W] Reducer model Reduction ratio (actual reduction ratio)Brake static friction torque [N•m] Mom

Page 15 - Shaft section view AA

6. HG-MR SERIES/HG-KR SERIES 6 - 30 Model Output [W] Reducer model Reduction ratio (actual reduction ratio)Brake static friction torque [N•m] Mom

Page 16 - WARNING

6. HG-MR SERIES/HG-KR SERIES 6 - 31 Model Output [W] Reducer model Reduction ratio (actual reduction ratio)Brake static friction torque [N•m] Mom

Page 17 - L or more

6. HG-MR SERIES/HG-KR SERIES 6 - 32 Model Output [W] Reducer model Reduction ratio (actual reduction ratio)Brake static friction torque [N•m] Mom

Page 18 - Double-end stud

6. HG-MR SERIES/HG-KR SERIES 6 - 33 Model Output [W] Reducer model Reduction ratio (actual reduction ratio)Brake static friction torque [N•m] Mom

Page 19 - Lubricating oil

6. HG-MR SERIES/HG-KR SERIES 6 - 34 6.8.5 With flange-output type reducer for high precision applications, flange mounting (without an electromagnet

Page 20

6. HG-MR SERIES/HG-KR SERIES 6 - 35 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR13G5 100 HP

Page 21 - 2. INSTALLATION

6. HG-MR SERIES/HG-KR SERIES 6 - 36 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR13G5 100 HPG

Page 22 - Power supply connector

6. HG-MR SERIES/HG-KR SERIES 6 - 37 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR23G5 200 HP

Page 23 - Cooling fan connector

6. HG-MR SERIES/HG-KR SERIES 6 - 38 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR43G5 400 HP

Page 24 - Feature

1. INTRODUCTION 1 - 1 1. INTRODUCTION 1.1 Rating plate The following shows an example of rating plate for explanation of each item. (Note 2)Country

Page 25

6. HG-MR SERIES/HG-KR SERIES 6 - 39 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR73G5 750 HP

Page 26

6. HG-MR SERIES/HG-KR SERIES 6 - 40 6.8.6 With flange-output type reducer for high precision applications, flange mounting (with an electromagnetic

Page 27

6. HG-MR SERIES/HG-KR SERIES 6 - 41 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 28

6. HG-MR SERIES/HG-KR SERIES 6 - 42 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 29

6. HG-MR SERIES/HG-KR SERIES 6 - 43 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 30

6. HG-MR SERIES/HG-KR SERIES 6 - 44 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 31 - Plug Cable clamp Cable

6. HG-MR SERIES/HG-KR SERIES 6 - 45 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 32 - 3 - 11

6. HG-MR SERIES/HG-KR SERIES 6 - 46 6.8.7 With shaft-output type reducer for high precision applications, flange mounting (without an electromagneti

Page 33

6. HG-MR SERIES/HG-KR SERIES 6 - 47 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR13G7 100 HP

Page 34

6. HG-MR SERIES/HG-KR SERIES 6 - 48 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR13G7 100 HPG

Page 35 - Servo motorServo amplifier

1. INTRODUCTION 1 - 2 (3) HG-JR22K1M(4) servo motor Encoder connectorTerminal boxServo motor shaftPower lead holeCooling fan connector 1.3 Electrom

Page 36

6. HG-MR SERIES/HG-KR SERIES 6 - 49 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR23G7 200 HP

Page 37

6. HG-MR SERIES/HG-KR SERIES 6 - 50 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR43G7 400 HP

Page 38

6. HG-MR SERIES/HG-KR SERIES 6 - 51 Model Output [W] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-KR73G7 750 HP

Page 39

6. HG-MR SERIES/HG-KR SERIES 6 - 52 6.8.8 With shaft-output type reducer for high precision applications, flange mounting (with an electromagnetic b

Page 40

6. HG-MR SERIES/HG-KR SERIES 6 - 53 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 41

6. HG-MR SERIES/HG-KR SERIES 6 - 54 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 42

6. HG-MR SERIES/HG-KR SERIES 6 - 55 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 43

6. HG-MR SERIES/HG-KR SERIES 6 - 56 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 44

6. HG-MR SERIES/HG-KR SERIES 6 - 57 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 45

6. HG-MR SERIES/HG-KR SERIES 6 - 58 Model Output [W] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg

Page 46

1. INTRODUCTION 1 - 3 (2) Sound generation Though the brake lining may rattle during operation, it poses no functional problem. If braking sounds, i

Page 47 - Electromagnetic

7. HG-SR SERIES 7 - 1 7. HG-SR SERIES This chapter provides information on the servo motor specifications and characteristics. When using the HG-SR

Page 48

7. HG-SR SERIES 7 - 2 7.2 Combination list of servo motors and servo amplifiers (1) Compatible with 3-phase 200 V AC Servo amplifier Servo ampl

Page 49

7. HG-SR SERIES 7 - 3 7.3 Standard specifications 7.3.1 Standard specifications list HG-SR 1000 r/min series (Compatible with 3-phase 200 V AC, medi

Page 50

7. HG-SR SERIES 7 - 4 HG-SR series (3-phase 400 V AC compatible, medium inertia/medium capacity) Servo motorItem 524(B) 1024(B) 1524(B) 2024(B) 3524

Page 51 - Servo amplifie

7. HG-SR SERIES 7 - 5 Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed. 2. If the load to mo

Page 52

7. HG-SR SERIES 7 - 6 7.3.2 Torque characteristics POINT For the system where the unbalanced torque occurs, such as a vertical axis system, it is

Page 53 - Stripped length

7. HG-SR SERIES 7 - 7 (2) 3-phase 400 V AC When the power supply input of the servo amplifier are 3-phase 400 V AC, the torque characteristic is in

Page 54

7. HG-SR SERIES 7 - 8 7.4 Electromagnetic brake characteristics CAUTION The electromagnetic brake is provided to prevent a drop at a power failure

Page 55 - 5. WIRING OPTION

7. HG-SR SERIES 7 - 9 7.5 Servo motors with special shafts The servo motors with special shafts indicated by the symbol (K) in the table are availab

Page 56

7. HG-SR SERIES 7 - 10 7.6 Geared servo motors CAUTION Geared servo motors must be mounted in the specified direction. Otherwise, it can leak oil, l

Page 57

1. INTRODUCTION 1 - 4 (4) Others A leakage magnetic flux will occur at the shaft end of the servo motor equipped with an electromagnetic brake. Note

Page 58

7. HG-SR SERIES 7 - 11 (a) Maximum speed Reduction ratio Servo motor 1/6 1/11 1/17 1/29 1/35 1/43 1/59 HG-SR52(4)(B)G1(H) HG-SR102(4)

Page 59

7. HG-SR SERIES 7 - 12 (c) Recommended lubricants 1) Grease Albania Grease RA (Shell) 2) Lubricating oil POINT Since the oil-lubricated models ar

Page 60

7. HG-SR SERIES 7 - 13 (3) Permissible loads of servo motor shaft The permissible radial load in the table is the value measured at the center of t

Page 61 - Ground plate

7. HG-SR SERIES 7 - 14 7.6.2 For high precision applications (G5/G7) (1) Reduction ratio The symbols (20A, 30A, 50A) in the following table indicate

Page 62

7. HG-SR SERIES 7 - 15 (3) Permissible loads of servo motor shaft The radial load point of a high precision reducer is as shown below. L: Distance

Page 63

7. HG-SR SERIES 7 - 16 (4) Servo motor with special shaft Servo motors with special shafts having keyway (with single pointed keys) are available f

Page 64

7. HG-SR SERIES 7 - 17 7.7 Dimensions Moment of inertia on the table is the value calculated by converting the total value of moment of inertia for

Page 65

7. HG-SR SERIES 7 - 18 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR81 0.85 HG-SR152 HG-SR1524 1.5 16.0 7.3 [Unit: mm] BC41

Page 66

7. HG-SR SERIES 7 - 19 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR201 2.0 HG-SR352 HG-SR3524 3.5 78.6 16 [Unit: mm] Motor

Page 67

7. HG-SR SERIES 7 - 20 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR421 4.2 HG-SR702 HG-SR7024 7.0 151 27 [Unit: mm] Motor

Page 68

2. INSTALLATION 2 - 1 2. INSTALLATION WARNING To prevent electric shock, ground each equipment securely. CAUTION Stacking in excess of the specif

Page 69

7. HG-SR SERIES 7 - 21 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR51B 0.5 HG-SR102B HG

Page 70

7. HG-SR SERIES 7 - 22 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR81B 0.85 HG-SR152B H

Page 71

7. HG-SR SERIES 7 - 23 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR121B 1.2 HG-SR202B H

Page 72

7. HG-SR SERIES 7 - 24 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR201B 2.0 HG-SR352B H

Page 73

7. HG-SR SERIES 7 - 25 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR301B 3.0 HG-SR502B H

Page 74 - (Note 1)

7. HG-SR SERIES 7 - 26 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR421B 4.2 HG-SR702B H

Page 75

7. HG-SR SERIES 7 - 27 7.7.3 For general industrial machine with a reducer (without an electromagnetic brake) Model Output [kW] Reducer model Reduc

Page 76

7. HG-SR SERIES 7 - 28 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/6 14.8 1/11 13.3 CNVM-612

Page 77

7. HG-SR SERIES 7 - 29 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR102G1 HG-SR1024G1 1.0 CHVM

Page 78

7. HG-SR SERIES 7 - 30 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/29 18.4 HG-SR152G1 HG-SR1524G

Page 79

2. INSTALLATION 2 - 2 2.1 Mounting direction (1) Standard servo motor The following table indicates the mounting direction of the standard servo mo

Page 80

7. HG-SR SERIES 7 - 31 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/6 50.0 CNVM-6120 1/11 48.4

Page 81

7. HG-SR SERIES 7 - 32 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/6 87.1 CHVM-6135 1/11 82.8

Page 82

7. HG-SR SERIES 7 - 33 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/43 105 HG-SR352G1 HG-SR3524G1

Page 83

7. HG-SR SERIES 7 - 34 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/29 141 CHVM-6180 1/35 140

Page 84

7. HG-SR SERIES 7 - 35 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR702G1 HG-SR7024G1 7.0 CHVM

Page 85

7. HG-SR SERIES 7 - 36 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/29 192 HG-SR702G1 HG-SR7024G1

Page 86

7. HG-SR SERIES 7 - 37 7.7.4 For general industrial machine with a reducer (with an electromagnetic brake) Model Output [kW] Reducer model Reduct

Page 87

7. HG-SR SERIES 7 - 38 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 88

7. HG-SR SERIES 7 - 39 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 89

7. HG-SR SERIES 7 - 40 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 90

2. INSTALLATION 2 - 3 2.3 Load remove precautions CAUTION During assembling, the shaft end must not be hammered. Otherwise, the encoder may malfunct

Page 91

7. HG-SR SERIES 7 - 41 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 92

7. HG-SR SERIES 7 - 42 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 93

7. HG-SR SERIES 7 - 43 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 94

7. HG-SR SERIES 7 - 44 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 95 - Tightening order

7. HG-SR SERIES 7 - 45 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 96 - HG-KR053 50 0.0450 0.34

7. HG-SR SERIES 7 - 46 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 97

7. HG-SR SERIES 7 - 47 7.7.5 For general industrial machine with a reducer (foot-mounting/without an electromagnetic brake) Model Output [kW] Reduc

Page 98

7. HG-SR SERIES 7 - 48 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/6 14.8 1/11 13.3 CNHM-612

Page 99

7. HG-SR SERIES 7 - 49 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR102G1H HG-SR1024G1H 1.0 CH

Page 100 - ] Mass [kg]

7. HG-SR SERIES 7 - 50 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/29 18.4 HG-SR152G1H HG-SR1524

Page 101 - 6. HG-MR SERIES/HG-KR SERIES

2. INSTALLATION 2 - 4 2.4 Permissible load for the shaft CAUTION Do not use a rigid coupling as it may apply excessive bending load to the shaft of

Page 102

7. HG-SR SERIES 7 - 51 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/6 50.0 CNHM-6120 1/11 48.4

Page 103

7. HG-SR SERIES 7 - 52 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/6 87.1 CHHM-6135 1/11 82.8

Page 104

7. HG-SR SERIES 7 - 53 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/43 105 HG-SR352G1H HG-SR3524G

Page 105

7. HG-SR SERIES 7 - 54 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/29 141 CHHM-6180 1/35 140

Page 106

7. HG-SR SERIES 7 - 55 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR702G1H HG-SR7024G1H 7.0 CH

Page 107

7. HG-SR SERIES 7 - 56 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] 1/29 192 HG-SR702G1H HG-SR7024G

Page 108

7. HG-SR SERIES 7 - 57 7.7.6 For general industrial machine with a reducer (foot-mounting/with an electromagnetic brake) Model Output [kW] Reducer

Page 109

7. HG-SR SERIES 7 - 58 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 110 - [Unit: mm]

7. HG-SR SERIES 7 - 59 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 111

7. HG-SR SERIES 7 - 60 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 112

A - 1 Safety Instructions Please read the instructions carefully before using the equipment. Do not attempt to install, operate, maintain or ins

Page 113

2. INSTALLATION 2 - 5 2.6 Cable The power supply and encoder cables routed from the servo motor should be fixed to the servo motor to keep them unmo

Page 114

7. HG-SR SERIES 7 - 61 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 115

7. HG-SR SERIES 7 - 62 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 116

7. HG-SR SERIES 7 - 63 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 117

7. HG-SR SERIES 7 - 64 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 118

7. HG-SR SERIES 7 - 65 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 119

7. HG-SR SERIES 7 - 66 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 120

7. HG-SR SERIES 7 - 67 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mas

Page 121

7. HG-SR SERIES 7 - 68 7.7.7 With flange-output type reducer for high precision applications, flange mounting (without an electromagnetic brake) Mod

Page 122

7. HG-SR SERIES 7 - 69 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR102G5 HG-SR1024G5 1.0 HP

Page 123

7. HG-SR SERIES 7 - 70 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HPG-50A-33-F0AABC-S 1/33 16.

Page 124

2. INSTALLATION 2 - 6 (3) Check the servo motor shaft and coupling for misalignment. (4) Check the power supply connector and encoder connector t

Page 125

7. HG-SR SERIES 7 - 71 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR152G5 HG-SR1524G5 1.5 HP

Page 126

7. HG-SR SERIES 7 - 72 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HPG-32A-05-F0PBZI-S 1/5 51.4

Page 127

7. HG-SR SERIES 7 - 73 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR352G5 HG-SR3524G5 3.5 HP

Page 128

7. HG-SR SERIES 7 - 74 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HPG-50A-05-F0BBCF-S 1/5 110

Page 129

7. HG-SR SERIES 7 - 75 7.7.8 With flange-output type reducer for high precision applications, flange mounting (with an electromagnetic brake) Model

Page 130

7. HG-SR SERIES 7 - 76 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 131

7. HG-SR SERIES 7 - 77 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 132

7. HG-SR SERIES 7 - 78 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 133

7. HG-SR SERIES 7 - 79 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 134

7. HG-SR SERIES 7 - 80 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 135

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 1 3. CONNECTORS USED FOR SERVO MOTOR WIRING POINT The IP rating indicated is the connector's pro

Page 136

7. HG-SR SERIES 7 - 81 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 137

7. HG-SR SERIES 7 - 82 7.7.9 With shaft-output type reducer for high precision applications, flange mounting (without an electromagnetic brake) Mode

Page 138

7. HG-SR SERIES 7 - 83 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR102G7 HG-SR1024G7 1.0 HP

Page 139

7. HG-SR SERIES 7 - 84 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HPG-50A-33-J2AABC-S 1/33 16.

Page 140 - 7. HG-SR SERIES

7. HG-SR SERIES 7 - 85 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR152G7 HG-SR1524G7 1.5 HP

Page 141

7. HG-SR SERIES 7 - 86 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HPG-32A-05-J2PBZI-S 1/5 51.7

Page 142 - Storage

7. HG-SR SERIES 7 - 87 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-SR352G7 HG-SR3524G7 3.5 HP

Page 143

7. HG-SR SERIES 7 - 88 Model Output [kW] Reducer model Reduction ratio Moment of inertia J [× 10-4 kg•m2] Mass [kg] HPG-50A-05-J2BBCF-S 1/5 111

Page 144

7. HG-SR SERIES 7 - 89 7.7.10 With shaft-output type reducer for high precision applications, flange mounting (with an electromagnetic brake) Model

Page 145 - [HG-SR502]

7. HG-SR SERIES 7 - 90 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 146

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 2 (3) HG-JR series HG-JR53(4) to HG-JR11K1M(4) Electromagnetic brake connectorEncoder connectorPower s

Page 147 - CAUTION

7. HG-SR SERIES 7 - 91 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 148

7. HG-SR SERIES 7 - 92 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 149

7. HG-SR SERIES 7 - 93 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 150

7. HG-SR SERIES 7 - 94 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 151

7. HG-SR SERIES 7 - 95 Model Output [kW] Reducer model Reduction ratio Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [k

Page 152

7. HG-SR SERIES 7 - 96 MEMO

Page 153

8. HG-JR SERIES 8 - 1 8. HG-JR SERIES POINT HG-JR22K1M(4) with an electromagnetic brake is not available. This chapter provides information on th

Page 154 - L: Distance between reducer

8. HG-JR SERIES 8 - 2 8.2 Combination list of servo motors and servo amplifiers (1) Compatible with 3-phase 200 V AC Servo amplifier MR-J4 1-axis

Page 155

8. HG-JR SERIES 8 - 3 Servo amplifier MR-J4 1-axis MR-J4 2-axis Servo motor Standard When the maximum torqueis 400% (Note) Standard When the maximu

Page 156

8. HG-JR SERIES 8 - 4 8.3 Standard specifications 8.3.1 Standard specifications list HG-JR 3000 r/min series (Compatible with 3-phase 200 V AC, low

Page 157

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 3 (5) HG-UR series Power supply connectorEncoder connector Wiring connector Servo motor For encoder F

Page 158

8. HG-JR SERIES 8 - 5 HG-JR 1500 r/min series (Compatible with 3-phase 200 V AC, low inertia/large capacity) Servo motor Item 11K1M(B) 15K1M(B) 2

Page 159

8. HG-JR SERIES 8 - 6 HG-JR 3000 r/min series (Compatible with 3-phase 400 V AC, low inertia/medium capacity) Servo motor Item 534(B) 734(B) 1034(

Page 160

8. HG-JR SERIES 8 - 7 HG-JR 1500 r/min series (Compatible with 3-phase 400 V AC, low inertia/large capacity) Servo motor Item 11K1M4(B) 15K1M4(B)

Page 161

8. HG-JR SERIES 8 - 8 Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed. 2. If the load to mo

Page 162

8. HG-JR SERIES 8 - 9 8.3.2 Torque characteristics POINT For the system where the unbalanced torque occurs, such as a vertical axis system, it is r

Page 163

8. HG-JR SERIES 8 - 10 (2) 3-phase 400 V AC When the power supply input of the servo amplifier is 3-phase 400 V AC, the torque characteristic is in

Page 164

8. HG-JR SERIES 8 - 11 8.4 Electromagnetic brake characteristics CAUTION The electromagnetic brake is provided to prevent a drop at a power failure

Page 165

8. HG-JR SERIES 8 - 12 8.5 Servo motors with special shafts The servo motors with special shafts indicated by the symbol (K) in the table are availa

Page 166

8. HG-JR SERIES 8 - 13 8.6 Oil seal The oil seal prevents the entry of oil into the servo motor. Install the servo motor horizontally, and set the o

Page 167 - Bottom Top

8. HG-JR SERIES 8 - 14 8.8 Dimensions Moment of inertia on the table is the value calculated by converting the total value of moment of inertia for

Page 168

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 4 Connector configuration Feature Connector Crimping tool Servo motor electromagnetic brake connector

Page 169

8. HG-JR SERIES 8 - 15 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR73 HG-JR734 0.75 2.09 3.7 [Unit: mm] 145.5□90φ118φ100φ8

Page 170

8. HG-JR SERIES 8 - 16 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR103 HG-JR1034 1.0 2.65 4.5 [Unit: mm] 163.5□90φ118φ100φ

Page 171

8. HG-JR SERIES 8 - 17 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR153 HG-JR1534 1.5 3.79 5.9 [Unit: mm] 199.5φ80h7φ16h640

Page 172 - BC41129*

8. HG-JR SERIES 8 - 18 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR353 3.5 13.2 13 [Unit: mm] 5531250φ110h7Oil seal21338

Page 173

8. HG-JR SERIES 8 - 19 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR503 5.0 19.0 18 [Unit: mm] Motor plate(Opposite side)

Page 174

8. HG-JR SERIES 8 - 20 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR703 HG-JR7034 7.0 43.3 29 [Unit: mm] φ114.3 0-0.025263.

Page 175

8. HG-JR SERIES 8 - 21 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR11K1M HG-JR11K1M4 11 220 62 [Unit: mm] 482171.1φ235φ270

Page 176

8. HG-JR SERIES 8 - 22 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR22K1M HG-JR22K1M4 22 489 120 [Unit: mm] Caution plateMo

Page 177 - Caution plate

8. HG-JR SERIES 8 - 23 8.8.3 With an electromagnetic brake Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2]

Page 178

8. HG-JR SERIES 8 - 24 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR73B HG-JR734B 0.75 6

Page 179 - TopBottom

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 5 3.3 Wiring connectors (connector configurations D/E/F/G/H) Angle plug(screw type)Angle plug(one-touc

Page 180

8. HG-JR SERIES 8 - 25 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR103B HG-JR1034B 1.0

Page 181

8. HG-JR SERIES 8 - 26 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR153B HG-JR1534B 1.5

Page 182

8. HG-JR SERIES 8 - 27 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR203B HG-JR2034B 2.0

Page 183 - BC41200*

8. HG-JR SERIES 8 - 28 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR353B 3.5 16 15.4

Page 184

8. HG-JR SERIES 8 - 29 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR503B 5.0 16 21.2

Page 185

8. HG-JR SERIES 8 - 30 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR703B HG-JR7034B 7.0

Page 186

8. HG-JR SERIES 8 - 31 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-JR11K1MB HG-JR11K1M4B

Page 187 - BC41140*

8. HG-JR SERIES 8 - 32 MEMO

Page 188

9. HG-RR SERIES 9 - 1 9. HG-RR SERIES This chapter provides information on the servo motor specifications and characteristics. When using the HG-RR

Page 189

9. HG-RR SERIES 9 - 2 9.3 Standard specifications 9.3.1 Standard specifications list HG-RR series (ultra-low inertia/medium capacity) Servo motor It

Page 190

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 6 Plug Cable clamp Cable Plug Cable clamp Cable Plug (DDK) Cable clamp (DDK) Connector configuration

Page 191

9. HG-RR SERIES 9 - 3 Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed. 2. If the load to mo

Page 192

9. HG-RR SERIES 9 - 4 9.3.2 Torque characteristics POINT For the system where the unbalanced torque occurs, such as a vertical axis system, it is r

Page 193

9. HG-RR SERIES 9 - 5 9.4 Electromagnetic brake characteristics CAUTION The electromagnetic brake is provided to prevent a drop at a power failure

Page 194

9. HG-RR SERIES 9 - 6 9.5 Servo motors with special shafts The servo motors with special shafts indicated by the symbol (K) in the table are availab

Page 195

9. HG-RR SERIES 9 - 7 9.7 Dimensions Moment of inertia on the table is the value calculated by converting the total value of moment of inertia for s

Page 196

9. HG-RR SERIES 9 - 8 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-RR203 2.0 2.30 6.2 [Unit: mm] 38195.5 454031050.9119.513

Page 197

9. HG-RR SERIES 9 - 9 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-RR503 5.0 12.0 17 [Unit: mm] φ110h75863204.5272.5φ28h613

Page 198

9. HG-RR SERIES 9 - 10 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-RR153B 1.5 7.0 2.25

Page 199

9. HG-RR SERIES 9 - 11 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-RR353B 3.5 17 11.8

Page 200

9. HG-RR SERIES 9 - 12 MEMO

Page 201

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 7 Angle plug(screw type)Angle plug(one-touch connection type)Straight plug(screw type)Straight plug(on

Page 202

10. HG-UR SERIES 10 - 1 10. HG-UR SERIES This chapter provides information on the servo motor specifications and characteristics. When using the HG-

Page 203

10. HG-UR SERIES 10 - 2 10.3 Standard specifications 10.3.1 Standard specifications list HG-UR 2000 r/min series (flat type/medium capacity) Servo m

Page 204 - BC41219*

10. HG-UR SERIES 10 - 3 Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed. 2. If the load to

Page 205

10. HG-UR SERIES 10 - 4 10.3.2 Torque characteristics POINT For the system where the unbalanced torque occurs, such as a vertical axis system, it

Page 206

10. HG-UR SERIES 10 - 5 10.4 Electromagnetic brake characteristics CAUTION The electromagnetic brake is provided to prevent a drop at a power failu

Page 207

10. HG-UR SERIES 10 - 6 10.5 Servo motors with special shafts The servo motors with special shafts indicated by the symbol (K) in the table are avai

Page 208

10. HG-UR SERIES 10 - 7 10.7 Dimensions Moment of inertia on the table is the value calculated by converting the total value of moment of inertia fo

Page 209

10. HG-UR SERIES 10 - 8 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-UR202 2.0 38.2 16 [Unit: mm] 38116.546560φ35+0.010 0φ2

Page 210 - BC41164*

10. HG-UR SERIES 10 - 9 Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-UR502 5.0 115 24 [Unit: mm] 38164.546560φ35+0.010 0φ20

Page 211

10. HG-UR SERIES 10 - 10 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-UR152B 1.5 8.5 24.

Page 212

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 8 Plug Cable clamp Cable Plug Cable clamp Cable Plug (DDK) Cable clamp (DDK) Connector configuration

Page 213

10. HG-UR SERIES 10 - 11 Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-UR352B 3.5 44 85.1

Page 214

10. HG-UR SERIES 10 - 12 MEMO

Page 215 - BC41227*

APPENDIX App. - 1 App. 1 Servo motor ID codes Servo motor series ID Servo motor type ID Servo motor encoder ID Servo motor F053 HG-MR053 FF13

Page 216

APPENDIX App. - 2 Servo motor series ID Servo motor type ID Servo motor encoder ID Servo motor FF53 HG-JR534 FF73 HG-JR734 F103 HG-JR1034

Page 217

APPENDIX App. - 3 App. 3 Compliance with the CE marking App. 3.1 What is CE marking? The CE marking is mandatory and must be affixed to specific pro

Page 218

APPENDIX App. - 4 App. 4 Compliance with UL/CSA standard Use the UL/CSA standard-compliant model of servo motor. For the latest information of compl

Page 219

APPENDIX App. - 5 (2) Selection example of wires To comply with the UL/CSA standard, use UL-approved copper wires rated at 75 °C for wiring. The fo

Page 220

APPENDIX App. - 6 (c) HG-JR series Wire [AWG] U/V/W/ Servo motor Standard When the maximum torque is 400% (Note 2) B1/B2 BU/BV/BW HG-JR53 H

Page 221

APPENDIX App. - 7 App. 5 Calculation methods for designing 5.1 Specification symbol list The following symbols are required for selecting the proper

Page 222

APPENDIX App. - 8 App. 5.2 Position resolution and electronic gear setting Position resolution (travel distance per pulse Δl) is determined by trave

Page 223

A - 2 1. To prevent electric shock, note the following WARNINGBefore wiring and inspections, turn off the power and wait for 15 minutes or more unti

Page 224 - BC41178*

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 9 3.4 Wiring connectors (connector configurations J/K/L/M/N) IP67 compatible IP67 compatible General e

Page 225

APPENDIX App. - 9 Relation between position resolution Δl and overall accuracy Positioning accuracy of machine is the sum of electrical errors and m

Page 226

APPENDIX App. - 10 [Setting example] Obtain the command pulse frequency required to run the HG-KR at 3000 r/min. The following result will be found

Page 227

APPENDIX App. - 11 5.4 Stopping characteristics (1) Droop pulses (ε) When you use a pulse train command to run the servo motor, the relation betwee

Page 228

APPENDIX App. - 12 (2) Settling time (ts) during linear acceleration/deceleration Since droop pulses still exist regardless of zero command pulse,

Page 229

APPENDIX App. - 13 App. 5.5 Capacity selection As a first step, confirm the load conditions and temporarily select the servo motor capacity. Then, d

Page 230 - BC41244*

APPENDIX App. - 14 (2) Acceleration and deceleration torques The following equations are used to calculate the acceleration and deceleration torque

Page 231

APPENDIX App. - 15 (3) Torques required for operation POINT For the gain adjustment, check that the machine operates below the maximum torque of

Page 232 - BC41248*

APPENDIX App. - 16 (4) Continuous effective load torque If the torque required for the servo motor changes with time, the continuous effective load

Page 233

APPENDIX App. - 17 App. 5.6 Load torque equations Typical load torque equations are indicated below. Type Mechanism Equation Linear movement Servo

Page 234

APPENDIX App. - 18 App. 5.7 Load moment of inertia equations Typical load moment of inertia equations is indicated below. Type Mechanism Equation

Page 235

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 10 Plug Cable clamp Cable Plug (DDK) Cable clamp (DDK) Connector configuration Feature Type Model Cab

Page 236 - HG-JR534BK

APPENDIX App. - 19 App. 5.8 Precautions for home position return When a general positioning unit is used, the sequence of events is as shown in the

Page 237 - 8. HG-JR SERIES

APPENDIX App. - 20 App. 5.9 Selection example Servo motorMachinespecificationGear ratio 5: 8Servo amplifier Feed speed of moving part Travel distanc

Page 238

APPENDIX App. - 21 (3) Acceleration/deceleration time constant tpsa = tpsd = t0 - V0/60l - ts = 0.05 [s] ts: Settling time (Here, this is assumed

Page 239

APPENDIX App. - 22 (6) Load moment of inertia (converted into equivalent value on servo motor shaft) Moving part JL1 = W • 2S 10-32 = 1.52 • 10-4

Page 240

APPENDIX App. - 23 (8) Acceleration/deceleration torque Torque necessary for acceleration TMa = (JL/ + JM) • N09.55 • 104 • tpsa + TL = 1.84 [N•m

Page 241

APPENDIX App. - 24 App. 5.10 Coasting distance of electromagnetic brake At an emergency stop, the servo motor with an electromagnetic brake stops as

Page 242

APPENDIX App. - 25 App. 6 Selection example of servo motor power cable POINT Selection condition of wire size is as follows. Wire length: 30 m or l

Page 243

APPENDIX App. - 26 App. 7 Crimping connector for CNP3_ CNP3BCNP3C (Note)CNP3A1)2)3)4)MR-J4W_Servo amplifier Note. This figure shows the 3-axis servo

Page 244

APPENDIX App. - 27 App. 8 Connector dimensions The connector dimensions for wiring the servo motor are shown below. (1) TE Connectivity 2174053-1

Page 245

APPENDIX App. - 28 KN4FT04SJ1-R [Unit: mm] Note. The recommended screw tightening torque is 0.2 N•m. 16 ± 0.311.7 ± 0.2App

Page 246

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 11 Plug Cable clamp Cable Plug Cable clamp Cable Plug (DDK) Cable clamp (DDK) Connector configuration

Page 247

APPENDIX App. - 29 (b) CMV1-AP10S-M_/CMV1-AP2S-_ Refer to section 3.3 for details of crimping tools. [Unit: mm] CMV1-AP10S-M_ CMV1-AP2S-_21Approx.

Page 248

APPENDIX App. - 30 (e) CE3057-_A-_-D [Unit: mm] (Bushing ID)Effective thread length CV threads1.6Approx. D(Movable range on one side)(Cable clamp I

Page 249

APPENDIX App. - 31 (g) D/MS3108B_-_S [Unit: mm] L or shorterVAW or longerJ ± 0.12R ± 0.5U ± 0.5Q 0-0.38 Model A J L Q R U V W D/MS3108B18-10S 1 1/8

Page 250

APPENDIX App. - 32 (j) CMV1S-AP10S-M_/CMV1S-AP2S-_ Refer to section 3.3 for details of crimping tools. [Unit: mm] CMV1S-AP10S-M_ CMV1S-AP2S-_Approx

Page 251

REVISION *The manual number is given on the bottom left of the back cover. Print Data *Manual Number Revision Mar. 2012 SH(NA)030113-A First edit

Page 252

Print Data *Manual Number Revision Feb. 2013 SH(NA)030113-C Appendix 4 Appendix 5.9 (8) to (10) Appendix 6 The part of table is changed. Some num

Page 253

Country/Region Sales office Tel/Fax USA MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel Fax

Page 254

Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment herei

Page 255

SH (NA) 030113-G (1403) MEE Printed in Japan Specifications are subject to change without notice. This Instruction Manual uses recycled paper.MOD

Page 256

3. CONNECTORS USED FOR SERVO MOTOR WIRING 3 - 12 MEMO

Page 257

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 1 4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR WARNING Any person who is involved in wiring

Page 258

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 2 4.1 Connection instructions CAUTION To avoid a malfunction, connect the wires to the correct

Page 259

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 3 4.2 Wiring 4.2.1 HG-MR series/HG-KR series servo motor (1) Connection with MR-J4 1-axis serv

Page 260

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 4 (b) Electromagnetic brake cable wiring diagrams 1) When cable length is 10 m or less (Note

Page 261

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 5 (2) Connection with MR-J4 multi-axis servo amplifier (a) Servo motor power supply cable wir

Page 262

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 6 (b) Electromagnetic brake cable wiring diagrams 1) When cable length is 10 m or less MR-BKS

Page 263 - BC42642*

A - 3 CAUTIONStacking in excess of the specified number of product packages is not allowed. Do not carry the servo motor by holding the cables, shaf

Page 264

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 7 2) When cable length exceeds 10 m Fabricate an extension cable as shown below. In addition,

Page 265

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 8 4.2.2 HG-SR series/HG-JR series/HG-RR series/HG-UR series servo motor Refer to section 4.3 fo

Page 266

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 9 (b) Connection with MR-J4 multi-axis servo amplifier 50 m or lessA-axis servo motorMUVW(Note

Page 267

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 10 (2) Servo motor terminal section The following table shows the servo motor terminal section

Page 268 - 9. HG-RR SERIES

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 11 (d) HG-UR series Servo motor terminal section Servo motor Encoder Power Electromagnetic bra

Page 269

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 12 Connector D Power supply connector MS3102A22-22P Connector E Power supply connector MS3102A3

Page 270

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 13 Connector K Cooling fan connector CE05-2A14S-2P Terminal No. Signal A BU (Note)

Page 271

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 14 4.3 Selection example of wires POINT Wires indicated in this section are separated wires.

Page 272

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 15 When using the 600 V Grade heat-resistant polyvinyl chloride insulated wire (HIV wire) Selec

Page 273

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 16 (3) HG-JR series Wires [mm2] 1) U/V/W/ Servo motor Standard When the maximum torqueis 40

Page 274

A - 4 (2) Wiring CAUTIONWire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly. Do not install a power capac

Page 275

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 17 (5) HG-UR series Wires [mm2] Servo motor 1) U/V/W/ 2) B1/B2 HG-UR72 1.25 (AWG 16) HG-UR1

Page 276

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 18 (1) Connector details (a) Connector A CNP3Servo amplifier Table 4.1 Connector and applicabl

Page 277

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 19 (c) Connector C MR-J4W_Servo amplifierCNP3ACNP3BCNP3C (Note) Note. This figure shows the MR-

Page 278

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR 4 - 20 (2) Cable connection procedure (a) Cable making Refer to table 4.1 to 4.4 for stripped leng

Page 279

5. WIRING OPTION 5 - 1 5. WIRING OPTION WARNING Before connecting any option, turn off the power and wait for 15 minutes or more until the charge la

Page 280 - HG-UR 7 2 BK

5. WIRING OPTION 5 - 2 5.1.1 Combinations of cable/connector sets (1) HG-MR series/HG-KR series servo motor Direct connection (cable length 10 m or

Page 281 - 10. HG-UR SERIES

5. WIRING OPTION 5 - 3 (3) HG-JR22K1M(4) servo motor Servo amplifierCN2Terminal box(Note 1)40) (Note 2)41)42)CN4MR-BAT6V1BJ Note 1. Refer to sec

Page 282

5. WIRING OPTION 5 - 4 No. Name Model Description Remarks 7) Electromagnetic brake cable MR-BKS1CBL_M-A1-L Cable length: 2/5/10 m IP65 Load-side

Page 283

5. WIRING OPTION 5 - 5 No. Name Model Description Remarks 18) Encoder cable MR-J3JCBL03M-A2-L (Note 1) Cable length: 0.3 m Encoder connectorHG-

Page 284

5. WIRING OPTION 5 - 6 No. Name Model Description Remarks 27) Power connector set MR-PWCNS4 Plug: CE05-6A18-10SD-D-BSS Cable clamp: CE3057-10A-1-

Page 285

A - 5 (5) Corrective actions CAUTIONWhen it is assumed that a hazardous condition may occur due to a power failure or product malfunction, use a ser

Page 286

5. WIRING OPTION 5 - 7 No. Name Model Description Remarks 32) Electromagnetic brake connector set MR-BKCNS2 Straight plug: CMV1S-SP2S-L Socket c

Page 287

5. WIRING OPTION 5 - 8 No. Name Model Description Remarks 39) Electromagnetic brake connector set MR-BKCN Plug: D/MS3106A10SL-4S(D190) (DDK) Cabl

Page 288

5. WIRING OPTION 5 - 9 (1) MR-J3ENCBL_M-_-_ These cables are encoder cables for the HG-MR/HG-KR series servo motors. The numbers in the cable length

Page 289

5. WIRING OPTION 5 - 10 (b) Cable internal wiring diagram P5LG12MRMRR3423CN2, CN2A, CN2B, andCN2C side connectorEncoder-sideconnector9SDPlate5469LG

Page 290

5. WIRING OPTION 5 - 11 (a) Connection of servo amplifier and servo motor 1)MR-EKCBL_M-LMR-EKCBL_M-H2)CN2BCN2A(Note)CN2CN2CorMR-J4 multi-axisservo

Page 291

5. WIRING OPTION 5 - 12 (b) Internal wiring diagram MR-EKCBL20M-L CN2, CN2A, CN2B, andCN2C side connectorJunctionconnector(Note)P5LG12MRMRR34379SDP

Page 292 - APPENDIX

5. WIRING OPTION 5 - 13 (c) When fabricating the encoder cable When fabricating the cable, prepare the following parts, and fabricate it according

Page 293

5. WIRING OPTION 5 - 14 (a) Connection of servo amplifier and servo motor Servo motorHG-MRHG-KRMR-J3JCBL03M-A2-LMR-EKCBL_M-_1)2)2)Servo motorHG-MRH

Page 294

5. WIRING OPTION 5 - 15 (4) MR-J3JSCBL03M-_-L The servo amplifier and the servo motor cannot be connected by these cables alone. The servo motor-sid

Page 295

5. WIRING OPTION 5 - 16 (b) Internal wiring diagram 8512133546968774210JunctionconnectorEncoder-sideconnectorP5LGMRMRRSHDLGMRMRRSHDP5BAT BAT (5) MR

Page 296

A - 6 DISPOSAL OF WASTE Please dispose a servo motor and other options according to your local laws and regulations. «U.S. customary units» U.S

Page 297

5. WIRING OPTION 5 - 17 Cable model 1) CN2, CN2A, CN2B, and CN2C side connector 2) Encoder-side connector Plug (DDK) Cable length Bending life Strai

Page 298

5. WIRING OPTION 5 - 18 (b) Cable internal wiring diagram MR-J3ENSCBL2M-L MR-J3ENSCBL5M-L MR-J3ENSCBL10M-L MR-J3ENSCBL2M-H MR-J3ENSCBL5M-H MR-J3EN

Page 299

5. WIRING OPTION 5 - 19 (c) When fabricating the encoder cable When fabricating the cable, prepare the following parts, and fabricate it according

Page 300

5. WIRING OPTION 5 - 20 (6) MR-ENECBL_M-H-MTH These cables are encoder cables for HG-JR11K1M(4), HG-JR15K1M(4), and HG-JR22K1M(4) servo motors. The

Page 301

5. WIRING OPTION 5 - 21 (b) Cable internal wiring diagram MR-ENECBL2M-H-MTH MR-ENECBL5M-H-MTH MR-ENECBL10M-H-MTH MR-ENECBL20M-H-MTH (Note 2)(Note

Page 302

5. WIRING OPTION 5 - 22 (c) When fabricating the encoder cable When fabricating the cable, prepare the following parts, and fabricate it according

Page 303

5. WIRING OPTION 5 - 23 5.3 Servo motor power cable These cables are servo motor power cables for the HG-MR/HG-KR series servo motors. The numbers i

Page 304

5. WIRING OPTION 5 - 24 (2) Internal wiring diagram (Red)(White)(Black)(Green/yellow)UVW(Note) Note. These are not shielded cables. 5.4 Electromag

Page 305

5. WIRING OPTION 5 - 25 (1) Connection of power supply for electromagnetic brake and servo motor 1)Servo motorHG-MRHG-KR+-24 V DC powersupply forel

Page 306

5. WIRING OPTION 5 - 26 5.5 Wires for option cables When fabricating a cable, use the wire models given in the following table or equivalent. Table

Page 307

1 CONTENTS 1. INTRODUCTION 1- 1 to 1- 4 1.1 Rating plate...

Page 308

5. WIRING OPTION 5 - 27 Characteristics of one core Type Model Length [m] Core size Number of coresStructure [Wires/mm]Conductor resistance[Ω/km] (N

Page 309

5. WIRING OPTION 5 - 28 MEMO

Page 310

6. HG-MR SERIES/HG-KR SERIES 6 - 1 6. HG-MR SERIES/HG-KR SERIES This chapter provides information on the servo motor specifications and characterist

Page 311

6. HG-MR SERIES/HG-KR SERIES 6 - 2 6.2 Combination list of servo motors and servo amplifiers Servo amplifier MR-J4 1-axis Servo motor 200 V class

Page 312

6. HG-MR SERIES/HG-KR SERIES 6 - 3 6.3 Standard specifications 6.3.1 Standard specifications list HG-MR series (ultra-low inertia/small capacity) HG

Page 313

6. HG-MR SERIES/HG-KR SERIES 6 - 4 Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed. 2. If t

Page 314

6. HG-MR SERIES/HG-KR SERIES 6 - 5 6.3.2 Torque characteristics POINT For the system where the unbalanced torque occurs, such as a vertical axis s

Page 315

6. HG-MR SERIES/HG-KR SERIES 6 - 6 6.4 Electromagnetic brake characteristics CAUTION The electromagnetic brake is provided to prevent a drop at a p

Page 316

6. HG-MR SERIES/HG-KR SERIES 6 - 7 6.5 Servo motors with special shafts The servo motors with special shafts indicated by the symbols (K and D) in t

Page 317 - Application

6. HG-MR SERIES/HG-KR SERIES 6 - 8 6.6 Geared servo motors CAUTION For the geared servo motor, transport it in the same status as in the installatio

Page 318

2 6.2 Combination list of servo motors and servo amplifiers... 6- 2 6.3 Standard sp

Page 319 - Approx. 50

6. HG-MR SERIES/HG-KR SERIES 6 - 9 (2) Specifications Item Description Mounting method Flange mounting Mounting direction In any d

Page 320

6. HG-MR SERIES/HG-KR SERIES 6 - 10 (3) Permissible loads of servo motor shaft The permissible radial load in the table is the value measured at th

Page 321

6. HG-MR SERIES/HG-KR SERIES 6 - 11 6.6.2 For high precision applications (G5/G7) (1) Reduction ratio The symbols (11B, 14A, 20A, and 32A) in the fo

Page 322 - CMV1S-SP2S-_CMV1S-SP10S-M_

6. HG-MR SERIES/HG-KR SERIES 6 - 12 (3) Permissible loads of servo motor shaft The radial load point of a high precision reducer is as shown below.

Page 323

6. HG-MR SERIES/HG-KR SERIES 6 - 13 (4) Servo motor with special shaft Servo motors with special shafts having keyway (with single pointed keys) ar

Page 324 - REVISION

6. HG-MR SERIES/HG-KR SERIES 6 - 14 6.7 Mounting connectors If the connector is not fixed securely, it may come off or may not produce a splash-proo

Page 325

6. HG-MR SERIES/HG-KR SERIES 6 - 15 6.8 Dimensions Moment of inertia on the table is the value calculated by converting the total value of moment of

Page 326

6. HG-MR SERIES/HG-KR SERIES 6 - 16 Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-MR13 100 0.0300 0.54 HG-KR13 100 0.0777 0.5

Page 327 - Warranty

6. HG-MR SERIES/HG-KR SERIES 6 - 17 Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg] HG-MR43 400 0.142 1.4 HG-KR43 400 0.371 1.4 [

Page 328

6. HG-MR SERIES/HG-KR SERIES 6 - 18 6.8.2 With an electromagnetic brake Model Output [W] Brake static friction torque [N•m] Moment of inertia J [

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