Mitsubishi PU-5TJSA Service Manual

TECHNICAL & SERVICE MANUALSPLIT-TYPE, COOLING AIR CONDITIONERSCONTENTS1. FEATURES ···········································22. PART NAMES AND FU

10Cooling capacityNotes:1.T.C. : Total capacity (xkW)...Btu/h=(W)x0.86C.F. (T.I.) : Correction factors of Total input + Outdoor unit input)2.(oF)=32+9

112. STANDARD OPERATION DATA3. OUTLET AIR SPEED AND COVERAGE RANGECapacityInputIndoor unit Service Ref.phase, HzVoltsAmperesOutdoor unit Service Ref.p

125OUTLINES AND DIMENSIONS1. INDOOR UNITPC-2GJA11802101571585182 (3/8F) liquid201 (5/8F) gas241 (Drainage)Air intake918254680Electrica

13PC-2.5GJA1PC-3GJA11240 (suspension bolt pitch)140150320 80177061290121421018081 761310Air outlet1228680254Air intake8518220124115157(3/8F liquid)(5/

141228680254Air intake121427020781 961310Air outlet1240 (suspension bolt pitch)140150320 80177068718219824516217(3/8F liquid)(5/8F gas)(Drainage) 3285

151535680254Air intake152427020781 961620Air outlet1547(suspension bolt pitch)140150320 80187068718219824516217(3/8F liquid)(3/4F gas)(Drainage) 32851

162.REMOTE CONTROLLERRemote controller cable installationMITSUBISHI ELECTRIC121110987654321292827262524232221201918TIMER TEMPTIMER/TEMP.UPDOWNPOWERCOO

17WIRING DIAGRAM6SWCSWAOPSTD123CNPD.U.M31X1X1CN120LD9LD6SW4LD24SW8LD23LD22LD21LD20LD19LD18LD17LD16LD15LD14LD13LD12LD11LD10LD5LD4LD3LD1LD7SW7SW6SW5SW3L

187 REFRIGERANT SYSTEM DIAGRAMIndoor heatexchangerIndoor coilthermistorRT2Distributorwith strainerOutdoor heatexchangerBall valve (with service port)F

19ThermalswitchIndoor heatexchangerDistributorwith strainerFlaredconnectionFlexible tubeCompressor : flow of refrigerant FlaredconnectionHigh pressure

21FEATURES1. ADVANCED REMOTE CONTROLLER(1) Ultra-thin 12mm (1/2”) remote controllerThe streamelined, square controller is designed to blend with any i

208 OPERATION FLOW-CHARTModels : PC-GJA1. Main operation1StartPOWER SUPPLYLiveON/OFFbutton ONTIMER MODEbutton ONDuringoperationAUTO STOP lamp ON AUT

21COOL operationInitialCOOLINGNONONONONOYESYESYESYESYESNOYESYESYESYESYESYESYESYESYESYESYESNONONONOYESNONONONONONONONONOVane initialsettingFan speedLOW

22w8—9 Refer to page 24~25.w12 When room temperature is 18°C or below, the compressor cannot operate.When room temperature rises over 18°C, the compre

23MICROPROCESSOR CONTROL9MITSUBISHI ELECTRIC121110987654321292827262524232221201918TIMER TEMPTIMER/TEMP.UPDOWNPOWERCOOLON/OFFLOUVER MODESELECTFANSPEED

242. INDOOR UNIT CONTROL2-1COOL operation(1) Compressor control1 3-minute time delayTo prevent overload, the compressor will not start within 3 minute

25<Termination conditions>Coil frost protection is released when the start condition is not satisfied again during the allowance, or when the CO

26<Timer function>AUTO STOP ·········The air conditioner stops after the set time lapses.AUTO START ········The air conditioner starts after the

272-5 Test runThe unit starts the test run by pressing both the UP and DOWN buttons simultaneously for more than two seconds duringlamp ON or the unit

282-8 Function of jumper wire and dipswitch on indoor controller board1. Jumper wire1 JR1...Jumper wire for the auto vanes.Cut JR01 for the unit WITHO

29TROUBLESHOOTING101. self-diagnostic function! When trouble occurs during operation, the unit stops and enters the self-diagnostic mode, and displays

1 Removed the knockout work by separating the piping spacefrom the air outlet for efficiency of the piping work.w Knockout work is needed for the top

3011DISASSEMBLY PROCEDUREOPERATING PROCEDURE PHOTOS&ILLUSTRATIONS1. Removing the air intake grill (1) Slide the intake grill holding knobs (at tw

31Figure 25. Removing the side panel(1) Remove the air intake grill.(2) Remove the screw from the side panel, and remove theside panel by sliding the

32OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS6. Removing the vane motor (1) Remove the air intake.(2) Remove the left side panel.(3) Remove the rela

33OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS9. Removing the drain pan (1) Remove the air intake grill.(2) Remove the beam.(3) Remove the side panel

34OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS12. Removing the heat exchanger(1) Remove the air intake grill.(2) Remove the beam.(3) Remove the side p

35No.Part No. Part Name SpecificationPC-2GJA, GJA1WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set PricePart numbers that are circled

36No.Part No. Part Name SpecificationPC-2.5GJA,GJA1 GJA,GJA1WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set PricePart numbers that a

37No.Part No. Part Name SpecificationPC-4GJSA, GJSA1WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set Price123456789101112131415161718

3812104·151813141916111720No.Part No. Part Name SpecificationPC-5GJSA,GJSA1WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set Price1234

39No.Part No. Part NameSpecificationPC-2GJAGJA1PC-2.5/3GJAGJA1PC-4GJSAGJSA1WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set Price1234

PART NAMES AND FUNCTION24Air outletIntake grilleAir intakeLeft/right guide vanesChange the direction of airflowfrom the horizontal blower.Long-life fi

40STRUCTURAL PARTSPC-2GJAPC-2GJA12 19 13 15 4 12 1624517789 6 27 3 2025261181423111028

41No.Part No. Part NameSpecificationPC-2GJA, GJA1WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set PricePart numbers that are circled

42STRUCTURAL PARTSPC-2.5GJA / PC-3GJAPC-4GJSAPC-2.5GJA1 / PC-3GJA1PC-4GJSA118423 896327 192625221172410515271214131116

43No.Part No. Part NameSpecificationPC-2.5/3WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set PricePart numbers that are circled not s

44STRUCTURAL PARTSPC-5GJSA/PC-6GJSAPC-5GJSA1/PC-6GJSA1225418897532128127192615241012142016112917613

45No.Part No. Part NameSpecificationPC-5/6WiringDiagramSymbolRecom-mendedQ'tyUnitAmountQ'ty / set PricePart numbers that are circled not sho

4613OPTIONAL PARTSNote 1. How to connect refrigerant pipes.Factory supplied optional refrigerant pipings contain refrigerant at the above atmospheric

47BACKACTIVEBYPASSPOWERON/OFFDUALCENTRALAHEADMITSUBISHI ELECTRICENGAGEDGROUPACTIVE BYPASSGROUPSELECTIONPROGRAMTIMERCONTROLLEROPERATIONDUAL CENTRAL1234

48ANET(Y)(W) (R) (O)(BR)5AAPOWERSUPPLYNEFuse(5A)Tie-lapWiring has to be changed when a 200,230 or 240V power is used.Tie-lapTRANSFORMERTransmissionTE

494. Set the address number (from SW1-1 to SW1-6) inthe dipswitch when a centralized remote controller isbeing used. The address is the control number

5● Remote controllerSettings remain in effect until changed. Airconditioner can be operated by simply pushingON/OFF button once settings have beenmade

505. PROGRAM TIMER ADAPTERThis adapter is needed when a program timer(PAC-815PT)or a centralized remote controller(PAC-805RC)is used.5-2 Connection me

51BRNREDORNYLWGRNJSTXHP-3BRNREDORNYLWGRN552<Wiring>CN51connector (5P)51GREENYELLOWORANGEREDBROWNElectrical insulation is needed.Optional multipl

HEAD OFFICE MITSUBISHI DENKI BLDG.MARUNOUCHI TOKYO100 TELEX J24532 CABLE MELCO TOKYOcCopyright 1997 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Issued in

63SPECIFICATIONSNotes : w1. Rating condition (JISB8616)Indoor : 27OC (80OF) D.B., 19OC (66OF) W.B.Outdoor : 35OC (95OF) D.B., 24OC (75OF) W.B.Refriger

7Service Ref.External finishFan motor outputAirflow Lo-HiExternal static pressureOperation control & ThermostatNoise level Low-HighCond. drain con

83. ELECTRICAL SPECIFICATIONSRating conditions — JIS B8616 Indoor : 27°C (80°F) D.B., 19°C (66°F) W.B.Outdoor : 35°C (95°F) D.B., 24°C(75°F) W.B.Seris

9DATA41. PERFORMANCE DATACooling capacity 50HzCooling Capacity Correction Factors 50HzService Ref.Refrigerant piping length (one way)5m(16ft) 10m(33ft