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Mitsubishi 4DQ5 Service Manual Page 2
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Table of contents
TROUBLESHOOTING
BOOKMARKS
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SERVICE
1
1. Major
5
GENERAL
5
1-2 Right-hand side view
6
Longitudinal sectional view
7
Transverse sectional view
8
"til
9
'1:l
10
'0
10
~ 13500
11
DISASSEMBLY
12
(1) and disconnect injection
13
(3) by loosening union
13
(1) and remove
13
(1) and oil ring (2)
17
(b) Remove
18
(f) Remove thermostat (5)
18
Ii nder head
19
(0.0020)
20
Valve guides
21
'Valve springs
23
Removing ridge
24
1.0. Remarks
25
Pistons and piston rings
26
(4) Piston
27
(7) Piston pin bosses
28
"c" and
29
"c"
29
~rankpin
30
(1) Journals
32
5393To.00059)
34
(0.0012
36
(0.00787)
36
Camshaft
36
W'
37
+0.10 (hole)
38
",:e"
39
(0.0020
40
REASSEMBLY
41
1-Compression rings
42
Driving
43
Precombustion-chamber side
44
(1) and two woodruff keys
45
(1) with
47
48
(lb-ft)
49
CYLINDER
50
ASSEMBLY
50
(1) into the tappets
51
I----------=~
53
-~-==II
53
J.00059
54
(NOTES]
55
COOLING SYSTEM
56
± 2°C (169.7 ± 3.6°F)
56
(1) Remove pump cover (2)
57
Reassembly
59
(1) and install
59
Fuel circuit
60
Priming the fuel system
61
(1) Bringing
62
(1) Filter
63
®--_"
64
Leak-off pipe packing
65
01 this
66
(3) Seating tightness
67
6. Fuel feed pump
68
Priming
70
600 injection-pump rpm
71
1.S kg/cm
71
Tabulated data
73
(IT) mounted on control
74
1. General
75
Starter
76
± 0.3 V
78
_..JI~'--_Fuse
79
Dz permits the
80
(1), and remove starter
81
7. Inspection and adjustment
85
Ammeter
87
-"'
88
Alternator
89
(1) Starting the engine
91
(f) Fuel injection
91
(1) Test condition
91
760 - 11.4
92
-fJiGQ'
93
( 1.73)
95
± 2.21)
95
I Warpage on
96
@'
99
'U
100
""'
101
""
102
(0.130~0.154)
103
I Replace
104
'"
105
SEALANT APPLICATION DATA
106
Important bolts and nuts
107
General bolts and
108
"t
109
~"~i
110
2·lnstaller
111
3-Cran kease
111
1-Rod 3-Camshaft bushing
112
2-Adaptor
112
TROUBLESHOOTING
114
.::;;"'
115
- - - 0
116
0 - -
116
- 0 - -
116
-"
117
'85
120
Printed in Japan
120
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