Mitsubishi 4DQ5 Service Manual Page 96
- Page / 120
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
Rated. / 5. Based on customer reviews
\0
tv
I
Group
"0
to
U
.c
..
u
"0
:§
G
~
Co
~
=
.~
0
e
.
~
~
Item
Valve clearance
Inside
diameter
'"
..
..
Diameter
of
7j
0
rocker shaft
IX:
Fit on shaft
Push
Runout
rods
Exhaust
I Warpage on
manifold gasketed surface
Runout (measured with
end journals held in
"V"
blocks)
Diameter
of
journals
Out
of
roundness
of
~
crankpins and journals
.c
'"
Taper
of
crank pins and
~
oS
journals
..
U
Diameter
of
erankpins
Fillet radius
Variance in angle among
crankpins
Nominal
dimension
0.25 (0.009S)
(cold setting)
IS (0.709)
IS (0.709)
IS (0.709)
65 (2.559)
5S
(2.2S3)
3 (0.12)
Unit:
mm
(in.)
Assembly
standard
Repair
limit
Service
limit
[Standard
clearance]
[Clearance]
[
Clearance]
Remedy
Remarks
0.25 (0.009S) clearance may
also be obtained
by
warm set-
ting if intake and exhaust
valves
are at the same
temperature.
+g.061
tg.00240)
-0.016
CO.00063)
-0.034
-0.00134
Replace bushings if
0.016
~0.095
1 0.10 J
repair limit
is
rcached.
1(0.00063
~0.OO374)J
(0.0039)
Replace shaft if the
limit
is
exceeded.
0.4 (0.016), max
With both ball ends
supported.
0.2
(O.OOS)
0.05
0.02
(O.OOOS),
max
Straighten or replace
(0.0020)
crankshaft.
-0.015
CO.00059)
-0.15
-0.9
-0.035
-0.0013S
(-0.0059)
(-0.035)
0.03
0.01 (0.0004),
max
(0.0012)
-0.035
CO.OOl3S)
-0.20
-0.055
-0.00217
(-O.OOS)
± 0.2
(O.OOS)
±20'
- SERVICE 1
- 1. Major 5
- GENERAL 5
- 1-2 Right-hand side view 6
- Longitudinal sectional view 7
- Transverse sectional view 8
- "til 9
- '1:l 10
- '0 10
- ~ 13500 11
- DISASSEMBLY 12
- (1) and disconnect injection 13
- (3) by loosening union 13
- (1) and remove 13
- (1) and oil ring (2) 17
- (b) Remove 18
- (f) Remove thermostat (5) 18
- Ii nder head 19
- (0.0020) 20
- Valve guides 21
- 'Valve springs 23
- Removing ridge 24
- 1.0. Remarks 25
- Pistons and piston rings 26
- (4) Piston 27
- (7) Piston pin bosses 28
- "c" and 29
- "c" 29
- ~rankpin 30
- (1) Journals 32
- 5393To.00059) 34
- (0.0012 36
- (0.00787) 36
- Camshaft 36
- W' 37
- +0.10 (hole) 38
- ",:e" 39
- (0.0020 40
- REASSEMBLY 41
- 1-Compression rings 42
- Driving 43
- Precombustion-chamber side 44
- (1) and two woodruff keys 45
- (1) with 47
- 48
- (lb-ft) 49
- CYLINDER 50
- ASSEMBLY 50
- (1) into the tappets 51
- I----------=~ 53
- -~-==II 53
- J.00059 54
- (NOTES] 55
- COOLING SYSTEM 56
- ± 2°C (169.7 ± 3.6°F) 56
- (1) Remove pump cover (2) 57
- Reassembly 59
- (1) and install 59
- Fuel circuit 60
- Priming the fuel system 61
- (1) Bringing 62
- (1) Filter 63
- ®--_" 64
- Leak-off pipe packing 65
- 01 this 66
- (3) Seating tightness 67
- 6. Fuel feed pump 68
- Priming 70
- 600 injection-pump rpm 71
- 1.S kg/cm 71
- Tabulated data 73
- (IT) mounted on control 74
- 1. General 75
- Starter 76
- ± 0.3 V 78
- _..JI~'--_Fuse 79
- Dz permits the 80
- (1), and remove starter 81
- 7. Inspection and adjustment 85
- Ammeter 87
- -"' 88
- Alternator 89
- (1) Starting the engine 91
- (f) Fuel injection 91
- (1) Test condition 91
- 760 - 11.4 92
- -fJiGQ' 93
- ( 1.73) 95
- ± 2.21) 95
- I Warpage on 96
- @' 99
- 'U 100
- ""' 101
- "" 102
- (0.130~0.154) 103
- I Replace 104
- '" 105
- SEALANT APPLICATION DATA 106
- Important bolts and nuts 107
- General bolts and 108
- "t 109
- ~"~i 110
- 2·lnstaller 111
- 3-Cran kease 111
- 1-Rod 3-Camshaft bushing 112
- 2-Adaptor 112
- TROUBLESHOOTING 114
- .::;;"' 115
- - - - 0 116
- 0 - - 116
- - 0 - - 116
- -" 117
- '85 120
- Printed in Japan 120
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